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Duplo DP-S850 - User Manual

Duplo DP-S850
298 pages
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Table of Contents

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Duplo DP-S850 Specifications

General IconGeneral
TypeDisc Duplicator
ModelDP-S850
Number of Drives8
InterfaceUSB 2.0
Power SupplyAC 100-240V, 50/60Hz
Weight32 kg (70.5 lbs)
Maximum Read Speed (CD)48x
Maximum Write Speed (CD)48x
Maximum Read Speed (DVD)16x
Supported Disc FormatsCD-R, CD-RW, DVD±R, DVD±RW
Supported Operating SystemsWindows

Summary

Service Manual

DP-S SERIES

Identifies the specific product series covered by the service manual.

Introduction

Safety Instructions

Provides crucial safety warnings and guidelines for handling the equipment.

Using the Service Manual

Safety-Related Instructions

Explains the meaning and importance of safety symbols like WARNING and CAUTION.

Safety Instructions

Cautions Regarding Installation Location

Details environmental conditions and placement guidelines to avoid for safe and optimal operation.

Cautions for Installation Work

Provides specific warnings and instructions related to the installation process of the machine.

Cautions for Maintenance, Inspection and Servicing

Outlines essential safety precautions to be taken during maintenance and servicing operations.

chap.1 z Specifications

chap.1 v Part Names and Their Functions

1. Machine Exteriors

Identifies and illustrates the external parts of the machine for easy recognition.

2. Sectional (Structural) View of the Machine

Provides a detailed cross-sectional diagram of the machine's internal structure.

3. Control Panel

Details the functions and operation of each button and indicator on the control panel.

Display Screen

Describes the information displayed on the LCD panel and how to navigate it.

chap.2 z Scanner Section

3. Function of Parts and Circuit

Details the function and circuit diagrams for slider limit sensors.

(4) CCD; Lamp

Explains the function of the CCD and lamp assembly, including circuit and specifications.

chap.2 x Platemaking; Master Feed; Ejection Section

2. Sequence of Operation

Details the sequence of operations for setting and feeding the master.

(2) Platemaking; Master Feeding

Explains the operation of platemaking and master feeding, including the role of the master clamp.

(2) End Mark Sensor

Explains the function, circuit, and sensitivity adjustment of the end mark sensor.

(4) Drum Master Sensor

Describes the drum master sensor's function, circuit, and sensitivity adjustment.

(6) Master Feed Clutch (Electromagnetic Clutch)

Explains the function, circuit, and operation of the master feed clutch.

Master Clamp Opening; Closing Section

Explains the master clamp opening/closing section, including its operation.

2. Operation of Master Clamp Open; Close Lever

Details the operation and structure of the master clamp open/close lever.

(2) Master Attach; Detach Operation

Illustrates the step-by-step operation of master attachment and detachment.

(3) Clamp Opening; Closing Lever Position (B; C Mode)

Shows the clamp opening/closing lever positions for B and C modes.

Chapter 2 Paper Feed Section

chap.2 Paper Feed Section

3. Functions of Parts

Details the printing position adjusting mechanism and how it's controlled.

2. Operation

Explains the operation of the paper feed roller and timing roller rotation.

Circuit

Provides circuit diagrams for vertical registration sensors and motors.

(2) Double Feed Detect Mechanism

Explains the double feed detection mechanism and its circuit.

(5) Paper Sensor

Explains the paper sensor's function, circuits, and operation for detecting paper presence.

Chapter 2 Drum Driving Section

chap.2 Drum Driving Section

(1) Drum Position 1 Sensor

Details the function, circuit, and operation of the drum position 1 sensor.

(2) Drum Position 2 Sensor

Explains the function, circuit, and operation of the drum position 2 sensor.

(3) Drum Removal Button; LED

Describes the drum removal button and its associated LED, including circuit details.

(4) JOG Switch

Explains the function, circuit, and operation of the JOG switch for drum rotation.

(5) Control of the Main Motor

Details the control of the main motor, including rotation speed control via encoder sensor.

Chapter 2 Press Section

chap.2 Press Section

(1) Press Roller Timing & Printing Area

Explains press roller timing, printing area requirements, and adjustment of the printing area.

2. Function of Parts

Details the function of the press roller sensor and its role in paper feeding detection.

1. Contact Pressure Position Sensing

Describes the contact pressure position sensing mechanism using center and encoder sensors.

Chapter 2 Paper Ejection Section

chap.2 Paper Ejection Section

2. Functions of Parts

Details the mechanical structure and operation of the paper stripper finger.

(3) Paper Eject JAM Sensor

Describes the paper eject jam sensor, its function, and circuit.

1. Paper Jam Detection Timing

Classifies and explains the detection timing for different types of paper jams.

Chapter 2 Drum Section

1. Description

Describes the drum section, ink control, and drum attachment detection.

chap.2 Drum Section

3. Function of Parts

Explains ink detection, its mechanism, and the "NO INK" display condition.

2. Circuit

Provides circuit diagrams for ink roller, ink pump, and detection systems.

(2) Ink Roller Up;Down Mechanism

Describes the ink roller up/down mechanism for preventing ink insufficiency.

Operation

Illustrates the ink roller's standby, descent, and ascent operations.

(3) Ink Pump

Explains the ink pump's mechanical structure and operation.

(4) Drum Switch

Details the drum switch's function, circuit, and operation for detecting drum installation.

(6) Front Cover Switch

Describes the front cover switch's function, circuit, and operation.

(9) Removal of Ink Detection PCB Unit

Outlines the steps for removing the ink detection PCB unit, with reinstallation notes.

(10) Removal of Ink Roller Up;Down Motor

Provides instructions for removing the ink roller up/down motor, with reinstallation notes.

Chapter 3 Mechanism

z Exterior

Provides a list of external parts and their removal procedures.

chap.3 z Exterior

(5) Removal of Main PCB Unit, Drive PCB Unit, Relay PCB Unit and Switching Power Supply 24 V;5 V

Explains the removal of main PCB, drive PCB, relay PCB, and power supply units.

chap.3 x Scanner Section

chap.3 Platemaking;Master Feed and Ejection Section

Master Feed Section

Details the removal procedures for components within the Master Feed Section.

Chapter 3 Paper Feed Section

chap.3 Paper Feed Section

(5) Removal of Paper Top Detect, Signal, Double Feed Detect Sensor

Details the removal of paper top detect, signal, and double feed detect sensors.

Chapter 3 Drum Driving Section

chap.3 Drum Driving Section

Chapter 3 Paper Ejection Section

chap.3 Paper Ejection Section

chap.4 z Scanner Section

chap.4 x Platemaking; Master Feed; Ejection Section

Platemaking; Master Feed Section

Covers adjustments for timing belt tension and thermal head position.

Master Ejection Section

Covers spring attachment and timing belt tension adjustment for master ejection.

Master Clamp opening;Closing Section

Covers timing belt tension adjustment and master clamp positioning.

chap.4 Paper Feed Section

(4) Adjusting the Double Feed Detection Sensor

Details the adjustment procedures for the double feed detection sensor (standard/heavyweight).

(6) Adjusting the Vertical Reg. Sensors

Details the adjustment procedures for the vertical registration sensors.

Chapter 4 Drum Driving Section

(1) Adjusting the Drum Stop Position

Explains how to adjust the drum's stop position for proper operation.

chap.4 Drum Driving Section

(2) Adjusting the Master Attach Position

Details the adjustment procedure for the master attach position.

Chapter 6 Troubleshooting

z Troubleshooting Guide

Provides a guide for troubleshooting common operational issues and error messages.

1. Countermeasures for the Defective Operation

Message List

Lists error messages and their corresponding remarks, numbers, and page references.

Error Item List

Lists specific error items, symptoms, and corresponding page numbers for troubleshooting.

chap.6 zTroubleshooting Guide

(1) Lamp does not Light Up

Provides troubleshooting steps when the lamp does not light up.

(2) Optical System Dose not Move Forward;Backward

Details troubleshooting for the optical system's movement issues.

(3) E001 is displayed

Troubleshooting steps for the "E001" error display.

(4) E002 is displayed

Troubleshooting steps for the "E002" error display related to elevator motor.

(5) E005 is displayed

Troubleshooting steps for the "E005" error display related to ink roller up/down motor.

(6) E006 is displayed

Troubleshooting steps for the "E006" error display related to press motor.

(7) E009 is displayed

Troubleshooting steps for the "E009" error display related to thermal head voltage.

(8) E011 is displayed

Troubleshooting steps for the "E011" error display related to thermal head up/down motor.

(9) E012 is displayed

Troubleshooting steps for the "E012" error display related to clamp motor.

(10) E013 is displayed

Troubleshooting steps for the "E013" error display related to scanner stepping motor.

(11) E015 is displayed

Troubleshooting steps for the "E015" error display related to vertical registration motor.

(12) E016 is displayed

Troubleshooting steps for the "E016" error display related to horizontal registration motor.

(13) E020 is displayed

Troubleshooting steps for the "E020" error display related to tape cluster cutter motor.

(14) E021 is displayed

Troubleshooting steps for the "E021" error display related to communication with tape cluster.

(15) Malfunction of Master Feed Clutch

Troubleshooting steps for master feed clutch malfunction.

chap.6 x Error Display

This machine has a self-diagnosis function.

Introduces the machine's self-diagnosis function and its error code display.

Code Display

Lists code displays, their detection timing, causes, and page references.

Detection Timing

Details detection timing for various error codes.

Cause

Lists the causes associated with specific error codes.

chap.7 Help mode List

HELP-024 Checking Error Count and Error History

Details the display of error history from 1-6 and service call history.

chap.8 z Electrical Parts Layout and Their Functions

chap.9 Electrical Parts Layout and Their Functions

chap.9 Overall Wiring Layout

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