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DV Systems IS Series - User Manual

DV Systems IS Series
24 pages
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SDI-01
Feb ‘15
- 1 -
Contents: Page:
Quick Start 2
Safety Precautions 3
Preventative Maintenance Schedule 4
Unpacking and Inspection 5
Compressor Terminology 6
Installation – Mechanical 7
Lubrication 8
Installation - Electrical 9-10
Start-up Procedures 11
Compressor Unit Parts 12-14
Compressor Pumps 15-19
Trouble Shooting Guide 20-23
DV Systems Limited Warranty 24
Please read this manual before
installing or using your Air
Compressor Unit. It contains
valuable information that will
help in the receiving,
installation, use, and
maintenance of the Unit.
Please keep this manual in a
safe place for future reference.
All of the information, policies, and
procedures in this reference manual apply
exclusively to DV Systems.
Standard D
uty
Industrial
‘IS’ and ‘SDI’
Air Compressor
Installation,
Maintenance,
And
Service Data

Questions and Answers

  • H
    hendersondavidSep 15, 2025
    What causes a DV Systems IS Air Compressor pump to seize?
    • N
      Nathaniel ChavezSep 15, 2025
      If your DV Systems Air Compressor pump seizes, it could be due to starting the pump without oil, running the pump low on oil, worn connecting rod bearing inserts, a seized piston and pin assembly, or worn crankshaft bearings. The pump will require a complete overhaul, during which the defective parts must be replaced.
  • K
    Kevin GillespieDec 1, 2025
    How to reduce excessive noise from my DV Systems IS?
    • A
      Angela ClarkDec 1, 2025
      Excessive noise in your DV Systems Air Compressor can stem from several sources. Start by tightening any loose beltguards, flywheels, or motor pulleys. Inspect the valves in the cylinder head, ensuring they are seated correctly and re-torqued if necessary. Tighten the belts to prevent slippage. Ensure the unit is mounted level, using vibration pads if needed. Use the correct DV Systems oil and verify the oil level. Clean any carbon or foreign material from the piston head and check cylinder walls for scoring. Consider mounting the unit on vibration isolators and insulating remote intake piping. If the pump is knocking and the above steps don't help, worn main bearings (detectable by end play on the flywheel) or worn connecting rod bearing inserts (detectable by piston movement during flywh...
  • C
    Cheryl CarrilloDec 3, 2025
    Why is my DV Systems IS leaking oil?

    Summary

    Quick Start

    Mechanical Installation Overview

    Details on the proper placement and environmental conditions for compressor installation.

    Lubrication Overview

    Guidance on checking and maintaining the oil level for compressor operation.

    Pump Rotation Overview

    Information on ensuring the correct direction of the pump's flywheel rotation.

    Safety Precautions

    Hazard Identification and Warnings

    Important safety information and hazard identification for safe operation and maintenance.

    Preventative Maintenance Schedule

    Recommended Maintenance Tasks

    A schedule of recommended daily, weekly, monthly, and periodic maintenance tasks.

    Unpacking and Inspection

    Shipping Damage and Claims

    Procedures for checking for damage upon receipt and filing claims.

    Compressor Terminology

    Component Identification Guide

    Visual guide to major compressor components and their functions.

    Mechanical Installation

    Location and Mounting Requirements

    Guidelines for selecting the unit's location and ensuring proper mounting.

    Lubrication

    Oil Specifications and Changes

    Details on the type of oil, checking levels, and recommended oil change intervals.

    Electrical Installation

    Wiring, Motors, and Pump Rotation

    Instructions for safe electrical hookup, motor voltage, and pump rotation.

    Start-up Procedures

    Initial Operation and Checks

    Step-by-step guide for safely starting the compressor for the first time.

    Compressor Unit Parts

    1 to 3 HP Compressor Units

    Parts list for 1 to 3 HP compressor models.

    5 to 7-1;2 HP Vertical Compressor Units

    Parts list for 5 to 7-1/2 HP vertical compressor models.

    5 to 10 HP Horizontal Compressor Units

    Parts list for 5 to 10 HP horizontal compressor models.

    Compressor Pump - DEV-20

    DEV-20 Pump Assembly Parts

    Exploded view and parts list for the DEV-20 compressor pump.

    Compressor Pump - DEV-30-1

    DEV-30-1 Pump Assembly Parts

    Exploded view and parts list for the DEV-30-1 compressor pump.

    Compressor Pump - DEV-40

    DEV-40 Pump Assembly Parts

    Exploded view and parts list for the DEV-40 compressor pump.

    Compressor Pump - DEV-55

    DEV-55 Pump Assembly Parts

    Exploded view and parts list for the DEV-55 compressor pump.

    Compressor Pump - DEV-100

    DEV-100 Pump Assembly Parts

    Exploded view and parts list for the DEV-100 compressor pump.

    Trouble Shooting Guide

    Common Issues and Solutions

    Guide to diagnosing and resolving common operational problems and causes.

    DV Systems Limited Warranty

    Warranty Terms and Conditions

    Outlines the terms, conditions, and limitations of the product warranty.

    DV Systems IS Series Specifications

    General IconGeneral
    TypeReciprocating
    Power SourceElectric
    DriveBelt
    Stages2
    Maximum Pressure175 PSI
    Voltage230V
    Noise Level78 dB

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