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Edwards E2M1.5 User Manual

Edwards E2M1.5
44 pages
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E2M0.7, E2M1 and E2M1.5
Rotary Vacuum Pumps
INSTRUCTION MANUAL
A37132880_F Original instrucons
edwardsvacuum.com
DESCRIPTION ITEM NUMBER
E2M0.7 (0.7 m
3
h
-1
), 200-230 V, 50/60Hz
A37141919
E2M0.7 (0.7 m
3
h
-1
), 100-120 V, 50/60 Hz
A37141902
E2M1.5 (1.5 m
3
h
-1
), 200-230 V, 50/60 Hz
A37132919
E2M1.5 (1.5 m
3
h
-1
), 200-230 V, 50/60 Hz (Interstage)
A37104919
E2M1.5 (1.5 m
3
h
-1
), 100-120 V, 50/60 Hz
A37132902
E2M1.5 (1.5 m
3
h
-1
), 100-120 V, 50/60 Hz (Interstage)
A37104902
E2M1 (1.0
3
min
-1
), 200-230 V, 50/60 Hz
A37233919
E2M1 (1.0
3
min
-1
), 100-120 V, 50/60 Hz
A37233902

Table of Contents

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Edwards E2M1.5 Specifications

General IconGeneral
BrandEdwards
ModelE2M1.5
CategoryWater Pump
LanguageEnglish

Summary

Additional Legislation and Compliance Information

EU RoHS Directive: Material Exemption Information

Details material exemptions under the EU RoHS Directive for product compliance.

EU REACH Regulation Compliance

Outlines compliance with REACH regulations concerning chemical substances in articles.

Article 33.1 Declaration

Declaration regarding the presence of Substances of Very High Concern (SVHC).

China Material Content Declaration

Provides a material content declaration for hazardous substances in China.

1. Safety and compliance

1.1 Definition of Warnings and Cautions

Explains the meaning of warning, caution, and notice symbols used in the manual for safety.

1.2 Safety symbols

Illustrates and defines safety symbols found on the product and in documentation.

2. Introduction

2.1 Scope and definitions

Defines the scope of the manual and key terms for vacuum pump operation.

2.2 ATEX directive implications

Explains ATEX directive requirements for equipment used in potentially explosive atmospheres.

2.3 Description

Provides a general overview and features of the rotary vacuum pumps.

2.4 Gas-ballast

Describes the function and operation of the gas-ballast system for vapour handling.

3. Technical data

3.1 Operating and storage conditions

Specifies the environmental and operational conditions for pump use and storage.

3.2 Performance

Details performance specifications like maximum displacement, pumping speed, and ultimate vacuum.

3.3 Mechanical data

Provides physical specifications including mass, dimensions, and connections.

3.4 Lubrication data

Covers recommended oil types and oil capacity for the pumps.

3.5 Electrical data

Lists electrical specifications, power ratings, and supply requirements.

3.5.1 Electrical cables

Recommends cord sets and fuses for regional electrical supply requirements.

4. Installation

4.1 Safety

Highlights critical safety precautions and procedures for pump installation.

4.2 System design

Advises on considerations for designing an effective vacuum pumping system.

4.3 Unpack and inspect

Guides on unpacking procedures, checking for damage, and verifying contents.

4.4 Locate the pump

Provides instructions on selecting a suitable location and mounting the pump.

4.5 Fill the pump with oil

Details the procedure for correctly filling the pump with lubricating oil.

4.6 Electrical installation

Covers essential safety and connection steps for electrical installation.

4.6.1 Connect the pump to the electrical supply

Step-by-step guide for connecting the pump to the power source.

4.6.2 Check the direction of rotation

Explains how to verify the correct rotation direction of the pump motor.

4.7 Inlet-port connection

Outlines methods for connecting the pump inlet to the vacuum system.

4.7.1 General requirements

Lists general guidelines for making inlet port connections.

4.7.2 Side inlet-port connection

Describes the specific procedure for using the side inlet port.

4.8 Pump outlet connection

Details how to connect the pump outlet to exhaust systems or treatment plants.

4.9 Leak-test the system

Emphasizes the importance of leak testing the installed system.

5. Operation

5.1 ATEX directive implications

Discusses the relevance of ATEX directives for operating the pump in specific environments.

5.1.1 Flammable/pyrophoric materials

Provides crucial safety precautions when pumping flammable or pyrophoric substances.

5.1.2 Gas purges

Explains the use of inert gas purges for safety and system purging.

5.2 Gas-ballast control

Details how to use the gas-ballast control for managing condensable vapours.

5.3 Start-up

Guides on the correct procedure for starting the vacuum pump.

5.4 To achieve ultimate vacuum

Provides steps for reaching the pump's ultimate vacuum level.

5.5 To pump condensable vapours

Outlines procedures for pumping processes involving condensable vapours.

5.6 To decontaminate the oil

Describes how to clean contaminated pump oil.

5.7 Unattended operation

Covers considerations for running the pump without continuous supervision.

5.8 Shut-down

Details the correct procedure for safely shutting down the pump.

6. Maintenance

6.1 Safety information

Crucial safety warnings and precautions before performing maintenance.

6.2 Maintenance plan

Outlines routine maintenance tasks and their recommended frequencies.

6.3 Check the oil level

Instructions for monitoring and adjusting the pump's oil level.

6.4 Replace the oil

Step-by-step guide for draining and refilling the pump oil.

6.5 Inspect and clean the inlet-filter

Procedures for maintaining the pump's inlet air filter.

6.6 Clean or replace the gas-ballast O-ring

How to clean or replace the O-ring for the gas-ballast control.

6.7 Clean the motor fan-cover and enclosure

Guidance on cleaning the motor's cooling components to prevent overheating.

6.8 Clean and overhaul the pump

Instructions for comprehensive cleaning and overhaul of the pump.

6.9 Fit new blades

Procedure for replacing worn pump blades.

6.10 Replace the capacitor and test the motor

Steps for capacitor replacement and motor electrical testing.

7. Fault finding

7.1 The pump has failed to start

Lists common causes and solutions for a pump that fails to start.

7.2 The pump fails to achieve specified performance (failure to reach ultimate vacuum)

Identifies reasons for poor performance and failure to reach ultimate vacuum.

7.3 The pump is noisy

Troubleshooting guide for identifying and resolving pump noise issues.

7.4 The pump surface temperature is above 100 °C

Addresses potential causes for the pump overheating.

7.5 The vacuum is not maintained after the pump is switched off

Troubleshooting tips for vacuum loss after pump shutdown.

7.6 The pumping speed is poor

Diagnoses issues leading to reduced pumping speed.

7.7 There is an external oil leak

Guides on identifying and rectifying external oil leaks.

8. Storage

9. Disposal

10. Spares and accessories

10.1 Spares

Lists available maintenance kits and spare parts for the pumps.

10.2 Accessories

Details various accessories available to enhance pump functionality.

10.2.1 Inlet catchpot

Describes the inlet catchpot accessory for trapping liquid droplets.

10.2.2 Inlet dust filter

Explains the function of the inlet dust filter for abrasive dust protection.

10.2.3 Inlet desiccant trap

Details the use of a desiccant trap for water vapour.

10.2.4 Inlet chemical trap

Describes the inlet chemical trap for chemically active gases.

10.2.5 Solenoid operated gas-ballast control valve

Explains the solenoid valve for remote gas-ballast control.

10.2.6 Foreline trap

Details the foreline trap for preventing oil vapour back-migration.

10.2.7 Solenoid operated pipeline valve

Describes the solenoid valve for system protection.

10.2.8 Outlet mist filter

Explains the outlet mist filter for oil mist discharge.

10.2.9 Oil drain extension

Describes the oil drain extension for easier oil drainage.

10.2.10 Vibration isolators

Details vibration isolators for reducing noise and vibration.

10.2.11 Pump inlet or outlet NW25 adaptor

Explains the NW25 adaptor for connecting to the pump inlet/outlet.

11. Service

11.1 Return the equipment or components for service

Provides instructions and requirements for returning equipment for service.

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