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Emerson Rosemount SOLU COMP II User Manual

Emerson Rosemount SOLU COMP II
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Model SOLU COMP
®
II
Ozone Analyzer
Instruction Manual
PN 51-1055OZ/rev.K
February 2006

Table of Contents

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Emerson Rosemount SOLU COMP II Specifications

General IconGeneral
Accuracy±0.5% of reading
EnclosureNEMA 4X, IP65
Ingress ProtectionIP65
Measurement PrincipleConductivity
Temperature Range-20 to 130°C
Output4-20 mA
Temperature CompensationAutomatic
Operating Temperature-20 to 60 °C
Process Connection1/2" NPT
Material316 SST

Summary

Safety and Essential Instructions

Essential Instructions

Critical guidelines for safe and proper operation of the analyzer.

Warnings and Cautions

Important safety alerts, including electrical shock risks and RF interference.

Quick Start Guide

Initial Setup and Configuration

Steps for initial power-up, language selection, and basic settings.

Quick Reference Guide

Menu Tree Overview

Visual representation of the analyzer's menu structure for ozone measurements.

About This Document

Description and Specifications

Features and Applications

Overview of the Solu Comp II's capabilities, measurement options, and design.

General Specifications

Details on enclosure, dimensions, display, power, hazardous location, and agency approvals.

Measurement Specifics

Detailed performance specifications for various measurement types like conductivity, pH, ORP, flow, and chlorine.

Ordering Information

Model Configuration Codes

Codes for selecting power, mounting, measurements, and optional features.

Field-Commissioned Suites

Options for flexible field commissioning and measurement combinations.

Accessories

Available Accessories

List of part numbers, descriptions, and weights for mounting kits, fittings, and calibration solutions.

Installation Guide

Unpacking and Initial Inspection

Steps to inspect the analyzer and its components after delivery.

Panel Mounting Procedures

Detailed instructions and diagrams for installing the analyzer in a panel cutout.

Pipe Mounting Procedures

Instructions for mounting the analyzer on pipes, including diagrams and accessory kits.

Surface Mounting Procedures

Instructions for mounting the analyzer on surfaces, including hole patterns and screws.

Wiring and Connections

Conduit Opening Preparation

Guidelines for preparing conduit openings and using fittings for watertight connections.

Power, Alarm, and Output Wiring

Instructions for connecting power, alarm relays, and analog outputs to the analyzer.

Sensor Connections

Wiring diagrams for connecting various sensor cables to the analyzer based on mounting type.

Display and Operation

Analyzer Display and Keypad

Description of the two-line display and the functions of the analyzer's keypad.

Programming and Calibration Tutorial

Step-by-step guide for assigning output values and calibrating the analyzer.

Security and Hold Functions

Instructions for setting security codes and using the hold function for maintenance.

Programming the Analyzer

General Programming Overview

Introduction to configuring outputs, alarms, input filters, temperature settings, and security.

Output Configuration and Ranging

Steps to configure current outputs (4-20mA/0-20mA) and assign measurement values.

Alarm Configuration and Setpoints

How to assign alarms, set logic (high/low), and define setpoints and deadbands.

Input Filtering

Adjusting the level of electronic filtering for sensor current to reduce noise.

Temperature Compensation and Units

Selecting temperature units (°C/°F) and choosing automatic or manual compensation.

Security and Noise Rejection Settings

Setting a security code and configuring noise rejection based on AC power frequency.

Factory Reset and Default Settings

Procedures for resetting calibration and restoring factory default configurations.

Display, Language, and Contrast Settings

Customizing the default display screen, selecting language, and adjusting screen contrast.

Calibration Procedures

Introduction to Calibration

Overview of calibrating ozone sensors, including zeroing and full-scale calibration.

Calibrating Temperature

Steps to calibrate the temperature measurement using a standard thermometer.

Calibrating Ozone Sensor

Procedure for zeroing the sensor and performing a full-scale calibration with grab samples.

Maintenance and Replacement Parts

Routine Maintenance Overview

Guidelines for cleaning the analyzer and periodic calibration checks.

Replacement Parts Identification

Exploded views and part lists for panel and pipe/surface mount enclosures.

Troubleshooting Guide

Troubleshooting Using Fault Codes

Explanation of fault codes and initial steps for diagnosing sensor or analyzer issues.

Ozone Specific Problems

Troubleshooting common issues without error messages, focusing on ozone readings.

General Problems Without Error Messages

Diagnosing issues like incorrect outputs, non-operating relays, or unreadable displays.

Simulating Inputs and Temperature

Procedures for simulating sensor inputs and temperature to test analyzer performance.

Return of Material and Warranty

Warranty Repair Procedures

Steps for returning instruments under warranty for repair, including authorization and packaging.

Non-Warranty Repair Procedures

Process for returning instruments for repair when the warranty has expired.

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