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Emerson SP2203 - User Manual

Emerson SP2203
220 pages
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Installation Guide
U
Regen
200V, 400V, 575V, 690V
Part Number: 0471-0029-02
Issue: 2
www.controltechniques.com

Table of Contents

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Emerson SP2203 Specifications

General IconGeneral
Output Current3 A
Input Voltage200-240V AC
Power750W
Power Rating750W
Protection FeaturesOvercurrent, Overvoltage, Undervoltage

Summary

Safety Information

Warnings, Cautions and Notes

Essential safety information for avoiding hazards and risks during drive operation and installation.

Electrical Safety

General warning regarding severe electrical shock hazards and lethal voltages associated with the drive.

System Design and Safety of Personnel

Guidance on safe system design and installation practices for personnel safety when using the drive.

Introduction to Regen Operation

Regen Operation

Explanation of Unidrive SP's use as an AC regenerative unit for four-quadrant operation with bi-directional power flow.

Advantages of Unidrive SP in Regen Mode

Key benefits of using Unidrive SP for AC regeneration, including energy saving and sinusoidal input current.

Principles of Operation

Detailed explanation of how the Unidrive SP acts as a sinusoidal rectifier, converting AC to controlled DC voltage.

Product Information

Regen Components

Details on essential regen components like inductors, switching frequency filters, varistors, and external charging resistors.

System Design Considerations

System Design Introduction

Key factors to consider when sizing a regen system, including line voltage, motor ratings, and power requirements.

Single Regen, Single Motoring Drive Calculations

Calculations for sizing the Regen drive based on motoring drive power, losses, and supply conditions.

Multiple Motoring Drives

Guidance on sizing the Regen drive to meet the net peak power demand of multiple motoring drives and system losses.

Mechanical Installation

Safety Information

Essential safety precautions for mechanical installation, including installer competence and isolation requirements.

Electrical Installation

Electrical Shock Risk and Isolation Device

Critical safety warnings regarding electrical shock, stored charge, and the need for isolation devices before servicing.

Power Connections

Diagrams and details for AC and DC power connections for Unidrive SP Regen drives, sizes 1 to 6, SPMA, and SPMD.

EMC (Electromagnetic Compatibility)

Comprehensive EMC requirements, including general guidelines, EN61800-3 compliance, and generic emission standards.

Getting Started with Regen Drive

Regen Parameter Settings

Guidance on setting key regen parameters like switching frequency and DC bus voltage set point for optimal performance.

Regen Drive Sequencing

Explanation of the step-by-step sequence for enabling the Regen drive, including line synchronization and motor drive enablement.

Regen Drive Commissioning

Procedures for commissioning the Regen drive, including parameter configuration and ensuring correct sequence of operations.

Optimisation of Regen System

Power Feed-Forward Compensation

Using power feed-forward (Pr 3.10) to reduce transient DC bus voltage effects caused by fast load changes.

Current Loop Gains

Optimising current loop gains (Kp, Pr 4.13; Ki, Pr 4.14) for stability, especially with higher input inductance.

Voltage Controller Gain

Adjusting the voltage controller gain (Pr 3.06) to manage DC bus voltage transients and prevent over-voltage trips.

Parameters and Configuration

Menu 10: Status and Trips

Information on drive status indications, alarms, and trip codes for diagnosing operational issues.

Technical Data

Drive Power and Current Ratings

Table of maximum permissible continuous output current for wall-mounted drives at various switching frequencies and temperatures.

Protection and Fusing

Fuse protection requirements for regen systems, AC supply fusing, and common DC bus fusing considerations.

Diagnostics and Troubleshooting

Trip Indications

Explanation of trip indications displayed on the drive, including keypad display and status LED.

Displaying the Trip History

How to access and interpret the drive's trip log, showing the last 10 trips and their occurrence times.

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