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Engbo XForce Series User Manual

Engbo XForce Series
64 pages
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XF Rev: 5, 2008-10-06 Side 1
Installasjon og brukermanual
XF 20 XF 75
XF 40 XF 90
XF 60 XF 130
Norwegian/English
NS-EN ISO 9001:2000 FCC ID: R78-RC-01
Art. nr. 117-00144 R78-ECU-01

Table of Contents

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Engbo XForce Series Specifications

General IconGeneral
BrandEngbo
ModelXForce Series
CategoryOutboard Motor
LanguageEnglish

Summary

Introduction

Operation

Intelligent Electronic Protection Control

Monitors voltage and run times to protect motor and control unit from damage.

Joystick and Touch Panel Operation

Describes how to use joystick and touch panel for thruster directional control.

Thruster Panel Versions

Details the four available XForce Thruster panel types: touch and joystick versions.

Operating Instructions

Instructions for using the remote control, including sleep mode and activation.

Directions for Use

Explains how to operate the thruster using directional buttons on the remote.

Upgrade to Wireless Remote Control

Information on adding a wireless remote control option to existing thrusters.

Wireless Remote Antenna Installation

Steps for installing the antenna for the wireless remote control system.

Wireless Remote Battery Replacement

Guide on how to safely replace batteries in the wireless remote control unit.

Wireless Remote Control Specifications

Thruster Dimensions

Thruster Tunnel Installation

Tunnel Installation Overview

General instructions and safety precautions for tunnel installation.

Drilling Tool Kit

Description of the specialized tools required for tunnel installation.

Choosing and Marking Tunnel Location

Guidance on selecting and marking the optimal hull position for the thruster tunnel.

Cutting Hull Holes

Instructions on how to cut the necessary holes in the boat hull for the tunnel.

Tunnel Centre Hole Drilling

Steps for drilling centre holes to guide the tunnel installation tool.

Adapting the Tunnel

Instructions on how to modify the tunnel for proper hull fit and protrusion.

Cleaning Surfaces Before Fastening

Procedure for cleaning hull and tunnel surfaces for optimal adhesion.

Prevent Filling From Running Out

Methods to prevent filling material from escaping during curing.

Fastening the Thruster Tunnel

Steps for bonding the tunnel to the hull using fiberglass and filler.

Using Filler

Instructions for using filler to smooth edges and ensure water flow.

Grinding Tunnel Openings

How to grind tunnel edges for optimal water passage and minimal noise.

High Speed Boat Tunnel Installation

Specific instructions for fast boats to prevent water slamming.

Tunnel and Hull Coating

Procedure for priming and applying protective coats to the tunnel and hull.

Thruster Mounting and Installation

Installation Preparations

Initial steps before mounting the thruster, including hull preparation.

Determine Centre Lines

How to find and mark the tunnel and propeller centre lines on the hull.

Installation Template Usage

Using the template to mark drilling points for the thruster mounting bracket.

Pre-drilling Mounting Holes

Instructions for pre-drilling pilot holes for the bracket mounting bolts.

Drilling Bracket Bolt Holes

Specifies the size and procedure for drilling holes for the bracket bolts.

Drilling the Insertion Hole

Instructions for drilling the main hole for the thruster tunnel into the hull.

Test Mounting Bracket (I)

Provisional fitting of the bracket to check alignment before final mounting.

Placement of Mounting Bolts

Guidance on applying sealant and fitting the mounting bolts correctly.

Test Mounting Bracket (II)

Final provisional test mounting of the bracket and propeller.

Specified Sealants

Lists recommended sealants for ensuring a watertight installation.

Apply Sealant

Instructions on how to apply sealant to the bracket and bolts for leak prevention.

Install the XForce Thruster

Steps for mounting the thruster bracket and securing the propeller.

Propeller Installation

Detailed guide for installing the propeller onto the thruster shaft.

Electrical System Connections

Touch Panel Installation

Guide for deciding placement and mounting the touch panel control.

Joystick Installation

Instructions for mounting the joystick panel, including drilling and wiring.

Connecting the Control Cable

How to connect the wires for the control cable to the joystick/panel.

Correcting Contradicting Direction

Troubleshooting and correction for incorrect thruster direction on multi-station boats.

Connecting Motor Control Unit (MCU)

Guidance on mounting and connecting the Motor Control Unit (MCU) to the system.

Connecting to the Bow Thruster

Instructions for connecting the thruster motor to the control unit.

Motor Terminal Connections

Details on correctly connecting cables to the motor terminals.

Connecting Cables to Battery

Guide for safely connecting the thruster system power cables to the battery.

Fuse Connections

Correct procedure for connecting the fuse to the power system.

Recommended Main Switch

Lists recommended main switches by specific XForce thruster model.

Main Switch Terminal Isolation

Instructions for properly isolating the main switch terminals.

XForce Thruster Cable, Fuse, and Battery Requirements

Specifications for cables, fuses, and battery capacity for XForce thrusters.

Wiring Diagrams

Overview of available wiring diagrams for XForce thruster systems.

XForce 20 Wiring Diagram

Specific wiring diagram for the XForce 20 model.

XForce 40/60/75/90/130 Wiring Diagram

Wiring diagram for XForce 40, 60, 75, 90, and 130 models.

Single and Double Joystick Wiring Diagram

Wiring diagrams for systems with single and double joystick configurations.

Thruster Maintenance Procedures

Seasonal Maintenance and Checks

Annual inspection schedule for thruster condition and functionality.

Mechanical Checks

Checking bolts, supports, covers, cables, and propeller for secure fit.

Corrosion Checks

Inspecting thruster components and hull for signs of corrosion.

Battery and Charger Checks

Checking battery terminals, electrolyte level, and charging voltage.

High Current Cable/Connection Checks

Checking high current components for voltage drop and connection integrity.

Joystick and Operator Panel Checks

Testing the functionality of the joystick and operator panels.

Belt Drive Maintenance

Instructions for maintaining the belt drive system and its cover.

Belt Inspection

Checking belt tension and for signs of wear or damage.

Troubleshooting Thruster Issues

Thruster Does Not Work

Steps to diagnose and resolve issues where the thruster is not functioning.

Low Performance or No Operation

Diagnosing issues causing low performance or complete lack of operation.

Thruster Runs in Wrong Direction

Troubleshooting and correcting incorrect thruster directional output.

Thruster Works in One Direction Only

Resolving issues where the thruster only operates in a single direction.

Thruster Runs in Contradicting Direction

Correcting thruster operation when it runs in opposite directions.

Short Intervals or Clicking Sound

Diagnosing intermittent operation or clicking sounds from the MCU.

Stops Working After Long Use

Troubleshooting thruster shutdown after extended periods of operation.

Intelligent Electronic Protection Control

Understanding the electronic protection control and its protective functions.

High Current Equipment Installation Safety

Special Considerations

Important general considerations for installing high current equipment safely.

Preface and Introduction

Introduction to common power supply issues and solutions for high current systems.

Battery Requirements

Guidance on selecting and understanding battery requirements for thrusters.

Battery Cables and Lugs

Specifications and selection criteria for battery cables and connection lugs.

Battery Connection Procedure

Correct procedure for connecting battery cables to the battery posts.

Fuse Connection Procedure

Proper installation and torque specifications for fuse connections.

Main Switch Connection Procedure

Correct procedure for connecting the main switch terminals.

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