Engbo XForce Series

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XF Rev: 7, 2008-10-14 Page 2

Contents

1 INTRODUCTION ............................................................................................................................................. 3

2 OPERATION ................................................................................................................................................... 4

2.1 Intelligent electronic protection control ..................................................................................................... 4

2.2 Operation of joystick / touch panel ............................................................................................................. 5

2.2.1 Panel versions .......................................................................................................................................................... 5

2.3 Operating instructions .................................................................................................................................. 5

2.3.1 Directions for use. ..................................................................................................................................................... 5

2.4 Uppgrade to wireless remote control .......................................................................................................... 6

2.4.1 Antenna installation .................................................................................................................................................. 6

2.4.2 Battery replacement ................................................................................................................................................. 7

3 TECHNICAL SPECIFICATIONS WIRELESS REMOTE CONTROL ............................................................. 7

4 DIMENSIONS .................................................................................................................................................. 8

5 INSTALLATION .............................................................................................................................................. 9

5.1 Tunnel installation ......................................................................................................................................... 9

5.1.1 Drilling tool kit ........................................................................................................................................................... 9

5.1.2 Choosing and marking the location .......................................................................................................................... 9

5.1.3 Cutting holes ............................................................................................................................................................. 9

5.1.4 Tunnel centre hole .................................................................................................................................................. 10

5.1.5 Adapting the tunnel ................................................................................................................................................. 10

5.1.6 Cleaning before fastening ....................................................................................................................................... 10

5.1.7 Prevent filling from running out ............................................................................................................................... 11

5.1.8 Fastening the tunnel ............................................................................................................................................... 12

5.1.9 Filler ........................................................................................................................................................................ 12

5.1.10 Grinding .................................................................................................................................................................. 13

5.1.11 Directions for high speed boat special installations ................................................................................................ 13

5.1.12 Coating ................................................................................................................................................................... 13

6 THRUSTER INSTALLATION ....................................................................................................................... 14

6.1 Preparations ................................................................................................................................................ 14

6.1.1 Determine the centre lines ...................................................................................................................................... 14

6.1.2 Installation template ................................................................................................................................................ 14

6.1.3 Pre-drill ................................................................................................................................................................... 15

6.1.4 Drilling holes for the bracket bolts ........................................................................................................................... 15

6.1.5 Drilling the insertion hole ........................................................................................................................................ 15

6.1.6 Test mounting (I) .................................................................................................................................................... 16

6.1.7 Placement of bolts .................................................................................................................................................. 16

6.1.8 Test mounting (II) ................................................................................................................................................... 17

6.1.9 Specified sealants: ................................................................................................................................................. 17

6.1.10 Apply sealant .......................................................................................................................................................... 17

6.1.11 Install the XForce thruster ...................................................................................................................................... 17

6.1.12 Propeller installation ............................................................................................................................................... 17

7 ELECTRICAL CONNECTIONS .................................................................................................................... 18

7.1 Touch panel installation ............................................................................................................................. 18

7.2 Joystick installation .................................................................................................................................... 19

7.2.1 Mounting ................................................................................................................................................................. 19

7.3 Connecting the control cable ..................................................................................................................... 19

7.4 Conntradicting direction ............................................................................................................................. 20

7.5 Connecting Motor Control Unit (MCU) ...................................................................................................... 20

7.6 Connecting to the bow thuster .................................................................................................................. 21

7.6.1 Motor terminal connections..................................................................................................................................... 21

7.6.2 Connecting the cables to the battery ...................................................................................................................... 21

7.7 Fuse connections ........................................................................................................................................ 22

7.8 Recommended main switch ....................................................................................................................... 22

7.8.1 Main switch terminal ............................................................................................................................................... 22

7.9 XForce thruster cable, fuse and battery requirements ........................................................................... 23

7.10 Wiring diagrams .......................................................................................................................................... 24

7.10.1 XForce 20 ............................................................................................................................................................... 24

7.10.2 XForce 40/60/90/130 .............................................................................................................................................. 25

7.10.3 Wiring diagram single and double joystick .............................................................................................................. 26