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ep F4 User Manual

ep F4
55 pages
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Part No.508000005071
V1 10/2021
Electric pallet truck
Operation Manual
F4
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ep F4 Specifications

General IconGeneral
Brandep
ModelF4
CategoryTrucks
LanguageEnglish

Summary

Preface

Explanations on the Manual

Details differences between manual and product due to upgrades.

Safety Signs and Explanations

Explains DANGER, WARNING, CAUTION, and NOTE symbols.

Internet Address and QR Code for Parts Manual

Provides access to the online parts manual.

Intended Use

Technical Description

Describes the truck's construction, components, and functionality.

Schematic Views

Provides diagrams for operation and maintenance reference.

Obligations and Responsibilities of Equipment User

Modification

Outlines restrictions and procedures for modifying the truck.

Wind Loads

Discusses the impact of wind on truck stability and load security.

Frame Installation

Legal Requirements for Marketing

Declaration

Manufacturer's declaration of compliance with EU directives.

EC/EU Declaration of Conformity

Details compliance with EC Machinery Directive and other EU directives.

Nameplates and Alarming Labels

Alarming Labels

Illustrates various warning labels and their meanings.

Nameplate and Hoisting

Hoisting

Instructions and safety precautions for lifting the pallet truck.

Utilization Safety Specification

EN Standards

Details sound level specifications according to EN standards.

Electromagnetic Compatibility (EMC)

Confirms compliance with electromagnetic emission and immunity standards.

Conditions for Application

Outlines altitude, illumination, and gradient requirements for operation.

Stability

Display and Manipulation

Truck Overview

Identifies and labels the main components of the truck.

Control Handle

Key Switch and Display Instrument

Key Switch

Explains the function of the key switch for starting and stopping the truck.

Display Instrument

Describes the function of the battery level indicators and low voltage protection.

Truck Use and Operation

Preparation for Use

Lists daily inspection and preparation operations before using the truck.

Commissioning and Wheel Flattening

Commissioning

Steps for preparing the truck for operation after delivery or transport.

Wheel Flattening

Explains wheel surface flattening after long periods of inactivity.

Truck Starting

Running, Steering, and Braking

Running

Instructions on how to control the truck's movement and speed.

Slow Travel

Details how to operate the truck at reduced speed.

Steering and Braking Methods

Steering

How to maneuver the control handle for steering.

Mechanical Operating Brake

Explains the brake engagement when the handle is released.

Regenerative Braking

Describes how releasing the drive switch activates braking.

Reverse Braking, Parking Brake, and Supply Plug

Reverse Braking

How to brake by changing travel direction.

Parking Brake

Automatic engagement of the mechanical brake when at rest.

Supply Plug

Function of the supply plug for interrupting electrical functions.

Goods Picking

Parking the Truck Securely

Drive Directions and Loading

Drive Directions

Identifies forward and reverse travel directions.

Loading

Step-by-step guide for approaching, inserting, and raising the load.

Unloading and Using the Truck on a Slope

Unloading

Procedure for safely removing the load from the pallet.

Ascending Slopes

Guidelines for driving uphill with and without a load.

Descending Slopes

Guidelines for driving downhill with and without a load.

Starting on a Slope

Truck Transport

Removing a Broken Truck

Operating Without Drive System

Battery Use and Maintenance

Battery Charging

General precautions and procedures for charging the battery.

Precautions

Safety measures to follow before and during battery charging.

Charging the Battery with External Charger

Step-by-step guide for connecting and using an external charger.

Battery Type, Removal, and Installation

Battery Type & Dimensions & Charging Time

Provides specifications for the battery type, dimensions, and charging.

Battery Removal and Installation

Steps and safety warnings for removing and installing the battery.

Maintenance

Truck Maintenance

General information on the importance and necessity of regular maintenance.

Safety Announcement

Safety tips for tire replacement, cleaning, and power disconnection.

Decommissioning the Industrial Truck

Procedures for parking the truck for extended periods.

Restoring the Truck to Operation

Steps for bringing a decommissioned truck back into service.

Safety Tests, Spare Parts, and Troubleshooting

Safety Tests

Requirements for periodic and post-incident safety inspections.

Spare Parts

Importance of using original spare parts for safe and reliable operation.

Troubleshooting

Common faults and their probable causes and actions.

Error Message

Maintenance Table

Lubricants

Maintenance Instructions

Prepare the Truck for Maintenance and Repairs

Essential safety measures and preparations before maintenance.

Remove the Cover

Steps for accessing internal components by removing the drive cover.

Adding Oil/Grease, Fuse Check, Recommissioning, Disposal, Tire Replacement

How to Add Hydraulic Oil

Procedure for adding hydraulic oil to the system.

How to Add Grease

Procedure for adding grease to specific points.

Checking the Fuses

Steps to check and replace fuses.

Recommissioning

Operations required after cleaning or repair before resuming use.

Final Decommissioning, Disposal

Guidelines for environmentally responsible disposal of the truck.

Tire Replacement

Instructions and warnings for replacing truck tires.

Technical Data

Performance Data for Standard Trucks

Specifications related to truck performance, weight, and dimensions.

Lithium-ion Battery

Information on Conformity of Lithium-ion Batteries

Declares compliance with EU directives and certifications for batteries.

Necessary Guidelines

Important guidelines and precautions for working with lithium-ion batteries.

Battery Intended Use, Misuse, Accessories, and BMS

Intended Use

Specifies conditions for battery operation, including humidity and temperature.

Reasonably Foreseeable Misuse

Lists actions that constitute misuse of the battery.

Accessories

Warning against using unauthorized chargers for lithium-ion batteries.

BMS (Battery Management System)

Explains the role of the BMS in monitoring battery status.

Battery Safety and Warnings

Safety and Warning

Essential safety rules and protective measures when handling batteries.

Battery Transportation and Shipping

Transportation

Regulations and precautions for transporting lithium-ion batteries.

Shipping Faulty Batteries

Instructions for contacting customer service for faulty battery transport.

Battery Disposal and Charging

Instructions for Disposal

Guidelines for environmentally responsible disposal of lithium-ion batteries.

Charging

Detailed instructions and warnings for charging the battery.

Battery Storage and Problem Solving

Storage

Recommendations for storing batteries to preserve service life.

Common Problems and Solutions

Troubleshooting common battery abnormalities and emergencies.

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