ESAB Rogue EMP 210 PRO - Table of Contents

TABLE OF CONTENTS
0447 978 001
- 3 -
© ESAB AB 2023
1 SAFETY
......................................................................................................................................
4
1.1 Meaning of symbols
....................................................................................................
4
1.2 Safety precautions
.....................................................................................................
4
2 INTRODUCTION
.........................................................................................................................
7
2.1 Equipment
....................................................................................................................
7
3 TECHNICAL DATA
.....................................................................................................................
8
4 INSTALLATION
...........................................................................................................................
10
4.1 Location
........................................................................................................................
10
4.2 Lifting instruction
........................................................................................................
10
4.3 Mains supply
................................................................................................................
11
4.4 Recommended fuse and cable sizes
.........................................................................
12
5 OPERATION
...............................................................................................................................
13
5.1 Connections
.................................................................................................................
14
5.2 Cable connection - Weld, return and polarity change over
.....................................
14
5.3 Drive system diagram
.................................................................................................
15
5.4 Attaching fusion 180 MIG gun
....................................................................................
16
5.5 Inserting and replacing wire
.......................................................................................
16
5.5.1 Welding with aluminium wire
..............................................................................
18
5.5.2 Installing 12.5 lb spool (8 in. diameter)
...............................................................
18
5.5.3 Installing 2 lb spool (4 in. diameter)
....................................................................
19
5.6 Setting the wire feed pressure
...................................................................................
19
5.7 Changing the feed/pressure rollers
...........................................................................
20
5.8 Shielding gas
...............................................................................................................
20
5.9 Duty cycle
....................................................................................................................
21
6 USER INTERFACE
.....................................................................................................................
22
6.1 Home screen
................................................................................................................
22
6.2 Navigation
....................................................................................................................
22
6.3 GMAW Synergic mode
................................................................................................
23
6.4 GMAW Manual mode
...................................................................................................
23
6.5 SMAW (MMA) mode
.....................................................................................................
26
6.6 Live GTAW mode
.........................................................................................................
27
6.7 Icon reference guide
...................................................................................................
27
7 MAINTENANCE
..........................................................................................................................
29
7.1 Routine maintenance
..................................................................................................
29
7.2 Power source and wire feeder maintenance
............................................................
31
7.3 Torch and liner maintenance
......................................................................................
32
8 ERROR CODES
..........................................................................................................................
33
8.1 Error code descriptions
..............................................................................................
33
9 TROUBLESHOOTING
................................................................................................................
34
10 ORDERING SPARE PARTS
.......................................................................................................
36
WIRING DIAGRAM
................................................................................................................................
37
ORDERING NUMBERS
.........................................................................................................................
38
WEAR PARTS
........................................................................................................................................
39
ACCESSORIES
.....................................................................................................................................
40