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ESAB WARRIOR EDGE 500 - Table of Contents

ESAB WARRIOR EDGE 500
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TABLE OF CONTENTS
0463 772 001
- 3 -
© ESAB AB 2023
1 SAFETY
.....................................................................................................................................
5
1.1 Meaning of symbols
....................................................................................................
5
1.2 Safety precautions
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5
2 INTRODUCTION
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9
2.1 Equipment
....................................................................................................................
9
3 TECHNICAL DATA
.....................................................................................................................
10
4 INSTALLATION
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12
4.1 Location
........................................................................................................................
12
4.2 Lifting instructions
......................................................................................................
13
4.3 Mains supply
................................................................................................................
14
4.4 Recommended fuse sizes and minimum cable area
...............................................
14
5 OPERATION
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17
5.1 Connections and control devices
..............................................................................
17
5.2 Symbols
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18
5.3 Connection of welding and return cable
...................................................................
18
5.4 Turning the mains power ON/OFF
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18
5.5 Fan control
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19
5.6 Usage of cooling unit
..................................................................................................
19
5.6.1 Operation of cooling unit after welding
...............................................................
19
5.7 Cooling unit connection
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19
5.8 Cooling unit pressure controller
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19
5.9 USB Connection
..........................................................................................................
20
6 CONTROL PANEL
......................................................................................................................
21
6.1 Overview
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21
6.2 LED indicators description
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22
6.3 Functions and symbols
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23
6.3.1 TIG welding
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23
6.3.2 Arc air gouging
...................................................................................................
23
6.3.3 MMA welding
......................................................................................................
24
6.3.4 MMA cel 6010 welding
.......................................................................................
24
6.3.5 MIG/MAG
............................................................................................................
24
6.4 Measured or set values
..............................................................................................
24
7 MAINTENANCE
.........................................................................................................................
25
7.1 Routine maintenance
..................................................................................................
25
7.1.1 Cleaning procedure
............................................................................................
26
7.2 Cooling unit
..................................................................................................................
27
7.2.1 Filling the coolant
...............................................................................................
27
8 EVENT CODES
...........................................................................................................................
29
8.1 Application fault
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29
8.2 Supply voltage fault
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29
8.3 Temperature fault
........................................................................................................
29
8.4 Battery warning
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30
8.5 Internal voltage error
..................................................................................................
30
8.6 Wire feed speed fault
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30
8.7 Communication fault
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30
8.8 Short circuit detected
.................................................................................................
31
8.9 High open circuit voltage fault
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31

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