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FBD FBD553D - User Manual

FBD FBD553D
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INSTALLATION, OPERATION, AND SERVICE MANUAL
FOR THE
MODEL FBD553D
FROZEN BEVERAGE DISPENSER
SPECIFICATIONS
DIMENSIONS
Width 20.25 inches (511 mm)
Depth 33.5 inches (851 mm)
Height (Countertop Unit With Door) 41.4 inches (1054 mm)
Height (Optional Roll Around Unit/Stand) 68.0 inches (1727 mm)
WEIGHT
Shipping 415 pounds (188 kg)
Empty 365 pounds (165 kg)
Operational 390 pounds (177 kg)
WATER REQUIREMENTS
Minimum flowing pressure 30 PSIG (206.8 KPa)
Maximum static pressure 70 PSIG (483.0 KPa)
CARBON DIOXIDE (CO
2) REQUIREMENTS
Minimum pressure 70 PSIG (483.0 KPa)
Maximum pressure 75 PSIG (517.5 KPa)
NOTICE:
The information contained in this document is subject to change without notice.
FBD MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MATERIAL, INCLUDING, BUT NOT LIMIT-
ED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. FBD shall not be liable for errors contained herein or for incidental consequential damages in connection with the
furnishings, performance, or use of this material.
This document contains proprietary information which is protected by copyright. All rights reserved.
© Copyright 2006 by FBD, all rights reserved.
This manual supersedes and replaces 24-2116-0001 dated 06/27/05.
REV: 10/25/06
FBD Part Number: 24-2116-0001
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This manual must be read and understood before the installation and operation of this dispenser.
Please refer to the FBD web site (www.fbdfrozen.com) for
information relating to FBD Installation and Service Manuals,
Instruction Sheets, Technical Bulletins, Service Bulletins, etc.
FBD Partnership, LP
• P.O. BOX 18597. • SAN ANTONIO, TX 78218 USA •
• 210-637-2800 • FAX 210-637-2844 • www.fbdfrozen.com •
• FBD TECHNICAL SUPPORT • 1-866-323-2777 • TECHNICAL SUPPORT FAX 1-210-637-2832

Table of Contents

Questions and Answers

  • R
    Robert LynnSep 12, 2025
    What causes the fan motor to not run on my FBD FBD553D?
    • M
      Michelle BrooksSep 12, 2025
      If the fan motor isn't running on your FBD Beverage Dispenser, first check if the unit is in a "Defrost" cycle and check the fan after completion of the defrost cycle. Test the compressor or fan relays on the Relay Board in the manual ON/OFF menu and replace the Relay Board if necessary. A failure of the lower motor control board can also cause this issue, requiring the lower board replacement. Check for 24 volts at the coil and 220 volts at T1 and T2, and replace the contactor if necessary. If the fan motor is bad, replace it.
  • D
    Derrick BaileyAug 22, 2025
    What to do if the FBD FBD553D displays 'Out of Product'?
    • K
      Kimberly DicksonAug 22, 2025
      If your FBD Beverage Dispenser shows an 'Out of Product' message (Water, Syrup, or CO2), first ensure that the unit is receiving water, syrup, and CO2. Verify the water is turned on, the CO2 supply isn't empty or turned off, and the syrup container is not empty and is properly connected. Also, check for any restrictions in the lines and that regulator pressures (unit and syrup pumps) are at 70-72 psi. Inspect and replace any failing syrup or water pumps. If the CO2 or water supply can't keep up with demand, reroute lines to maximize supply pressure or install a water booster. Check for excessive pressure drops in syrup lines, and inspect the transducers for water, CO2 and syrup. Finally, test the lower and upper boards.
  • C
    christophercalderonSep 9, 2025
    What causes low beater counts on FBD FBD553D?
    • S
      Shelly GillSep 9, 2025
      Low beater counts on your FBD Beverage Dispenser can be caused by several factors. Verify the correct brix, Level Control, and Thaw/Freeze settings. Defrost the chamber, refill it to 90%, and refreeze. A failure of the lower motor control board can also cause this issue, requiring board replacement. Check the motor capacitor and replace if necessary. If the beater motor is faulty, replace it.
  • O
    omacdonaldSep 7, 2025
    How to address product leaking from the rear of the FBD Beverage Dispenser cold pack?
    • R
      Regina GillSep 7, 2025
      If product is leaking from the rear of the cold pack on your FBD Beverage Dispenser, it could be due to a worn or damaged beater drive seal, which should be replaced with a new one. Alternatively, the beater drive coupling may be worn and require replacement. Lastly, ensure the seal is positioned correctly by reseating it from inside the chamber, making sure it is flush with the back of the chamber.
  • F
    Fernando DeanSep 6, 2025
    What does it mean when the FBD FBD553D Beverage Dispenser LCD shows low voltage?
    • J
      John BranchSep 6, 2025
      If your FBD Beverage Dispenser LCD shows low voltage, it indicates low voltage to the unit (below 215 volts). Check the voltage at L1 & L2 of the contactor and at the wall receptacle. Install a Buck/Boost transformer if necessary. Access the “Machine Settings” menu and adjust the voltage offset so the "Line Voltage" readout equals the L1 and L2 contactor voltage. Check the input on the upper board for 24VAC. Replace the transformer if necessary.
  • K
    kimstephanieSep 5, 2025
    How to troubleshoot solenoids continuously activated on FBD Beverage Dispenser?
    • E
      Eric MooneySep 5, 2025
      To troubleshoot continuously activated solenoids on your FBD Beverage Dispenser, first check if the solenoid plunger is dropping by energizing the solenoid on and off in the “Manual On/Off” menu, checking for 24VAC at the coil, and clean or replace the solenoid if necessary. Next, test the solenoid relay on the Relay Board through the manual ON/OFF menu and replace if necessary. Finally, observe the "Tank Pressure" readouts and check the corresponding transducer, replacing the transducer if necessary.
  • Q
    qsmithSep 3, 2025
    What to do if my FBD FBD553D Beverage Dispenser drink quality is too light?
    • K
      Katie GonzalesSep 3, 2025
      If the drink quality from your FBD Beverage Dispenser is too light, defrost and ensure the chamber is 90% full. Check water and syrup flows and adjust if necessary, then check brix. If the CO2 level in the drink is too high, lower "Reg.CO2" within the 28-32 psi range for both chambers or raise the level control settings for one chamber. Check for pressure rising out of 28-32 psi range. Repair or replace the secondary regulator, if necessary.
  • M
    Michael TaylorSep 2, 2025
    Why is the FBD FBD553D Beverage Dispenser chamber filling when turned off?
    • J
      jeffery95Sep 2, 2025
      If the chamber of your FBD Beverage Dispenser is filling even when turned off, it is likely due to a solution solenoid plunger sticking. To address this, go to “Manual On/Off”, energize the solenoid, and check for 24VAC at the coil. Clean or replace the solenoid if necessary.
  • S
    Seth MccarthyAug 31, 2025
    What causes solenoids to not activate on FBD Beverage Dispenser?
    • C
      Christopher WoodAug 31, 2025
      If the solenoids are not activating on your FBD Beverage Dispenser, check if the solenoid plunger is lifting by energizing the solenoid on and off in the “Manual On/Off” menu, checking for 24VAC at the coil, and clean or replace the solenoid if necessary. Test the solenoid relay on the Relay Board through the manual ON/OFF menu and replace if necessary. Ensure the connectors are clean and securely plugged in at the board and solenoid.
  • P
    patrickleblancAug 30, 2025
    How to fix a noisy condenser fan on my FBD Beverage Dispenser?
    • D
      davisjosephAug 30, 2025
      To fix a noisy condenser fan on your FBD Beverage Dispenser, first check if the fan is contacting the condenser, fan blade guard, or any other part. Remove the fan guard and adjust the fan as needed, removing any obstructions. Reinstall the fan guard. If the fan blade is unbalanced, remove the fan guard and slide the fan blade weights to balance the fan, replacing the fan if necessary, and reinstall the fan guard. Finally, tighten any loose fan bracket fasteners.

Summary

SAFETY PRECAUTIONS

LIFTING

Guidance on safely lifting the unit, emphasizing weight and proper techniques.

ELECTRICAL

Essential electrical safety measures, including grounding and disconnecting power.

CARBON DIOXIDE (CO2)

Safety protocols for handling CO2, including leak prevention and cylinder security.

PREPARING THE LOCATION

LOCATION REQUIREMENTS

Specifies counter stability, space for ventilation, and environmental conditions.

ADDITIONAL REQUIREMENTS (TO BE PROVIDED BY THE CUSTOMER)

Lists customer-provided supplies like CO2, syrup, and water connections.

RECEIVING AND UNPACKING UNIT

RECEIVING

Procedures for inspecting the unit upon delivery and handling potential shipping damage.

UNPACKING

Steps for safely removing the unit from its shipping carton and protective packaging.

INSTALLING THE UNIT

FLUSH MOUNTING

Instructions for installing the unit directly onto a countertop.

INSTALLING THE UNIT

ROLL AROUND CART

Guidance on installing the unit on a movable cart.

CONNECTING TO ELECTRICAL POWER

CONNECTING WATER, CO2, AND SYRUP SUPPLIES

WATER SUPPLY

Details on connecting the potable water supply, including filter and backflow prevention.

CO2 SUPPLY

Instructions for connecting the Carbon Dioxide (CO2) supply line from tank or bulk system.

CONNECTING WATER, CO2, AND SYRUP SUPPLIES

SYRUP SUPPLY

Procedures for connecting BIB or five-gallon figal syrup tanks, including SRV use.

STARTING THE UNIT

INITIAL POWER-UP

Steps for safely powering up the unit for the first time after installation.

STARTING THE UNIT

BRIXING

Process of measuring and adjusting syrup concentration (brix) for product quality.

FILLING THE CHAMBER

Procedure for purging air with CO2 and filling the dispensing chambers with product.

OPERATION OF THE DISPENSER

OPERATING ELECTRONIC CONTROLS

Explanation of the buttons and interface for controlling the dispenser's functions.

MACHINE ACCESS

MACHINE OPERATOR DISPLAY

Overview of the LCD display and operator interface for viewing status and settings.

MACHINE SETTINGS

READOUTS

CLEANING AND SANITIZING THE UNIT

GENERAL INFORMATION

General guidelines for cleaning and sanitizing FBD equipment according to NSF standards.

CLEANING AND SANITIZING THE UNIT

REQUIRED CLEANING EQUIPMENT

Lists necessary equipment and solutions for cleaning external components and sanitizing systems.

DAILY CLEANING OF THE UNIT

Routine daily cleaning procedures for exterior surfaces and the drip tray.

SANITIZING THE SYRUP SYSTEMS

Detailed procedures for sanitizing the syrup systems every 90 days.

BASICS OF OPERATION

MAKING ADJUSTMENTS TO THE FBD553 D

How to make minor adjustments to critical settings for consistent beverage quality.

CHANGING FACTORY SET LEVEL CONTROL

BEFORE CHANGING LEVEL CONTROL SETTINGS

Prerequisites and initial steps before adjusting level control settings.

DRINK TOO HARD AND COLD

Troubleshooting steps for drinks that are too hard and cold.

DRINK TOO LIQUID

Troubleshooting steps for drinks that are too liquid or not frozen enough.

CHANGING FACTORY THAW AND FREEZE SETTINGS

CHANGING THE DEFAULT LEVEL CONTROL SETTING

Procedure to access and modify the default level control setting.

BEFORE CHANGING THAW AND FREEZE SETTINGS

Prerequisites and checks before adjusting thaw and freeze settings.

CHANGING FACTORY THAW AND FREEZE SETTINGS

CHANGING THAW AND FREEZE SETTINGS

Steps to adjust thaw and freeze settings for product texture and temperature.

BEVTRAK OPERATION

NAVIGATING THE BEVTRAK MENU

How to access and use the Bevtrak menu for unit monitoring and diagnostics.

BEVTRAK OPERATION

NORMAL OPERATION

How the Bevtrak feature operates automatically and manually for data exchange.

CRITICAL INFORMATION

DEFROST AND RUN TIME DELAY

Explains the delay before the compressor starts after RUN or DEF buttons are pressed.

CHAMBERS 90% FULL ON INITIAL SET UP

Procedure for ensuring chambers are filled to 90% for proper initial operation.

LINE VOLTAGE DROP

Importance of maintaining adequate line voltage and potential issues with drops.

LONG TUBING RUNS

Potential issues and solutions for long supply tubing runs affecting pressure.

TROUBLESHOOTING GUIDE

MECHANICAL

Troubleshooting specific mechanical issues with the dispenser's components and operation.

TROUBLESHOOTING GUIDE

ELECTRICAL

Troubleshooting electrical faults, including solenoids, wiring, and control boards.

TROUBLESHOOTING GUIDE

ELECTRONIC CONTROLS

Troubleshooting issues with LCD readouts, keypads, and clock functionality.

TROUBLESHOOTING GUIDE

REFRIGERATION

Troubleshooting problems related to the compressor, freezing, and refrigerant system.

TROUBLESHOOTING GUIDE

DRINK QUALITY

Diagnosing and resolving issues related to drink consistency, taste, and carbonation.

LCD DISPLAY ERROR MESSAGES

WARNING LIGHTS

ILLUSTRATIONS, PART LISTINGS, AND DIAGRAMS

MOUNTING DIAGRAM

Illustrates the location of mounting holes on the base of the FBD553D machine.

ILLUSTRATIONS, PART LISTINGS, AND DIAGRAMS

FLOW DIAGRAM;SCHEMATIC

Provides a detailed flow diagram showing the operational connections and components.

ILLUSTRATIONS, PART LISTINGS, AND DIAGRAMS

ELECTRICAL;SCHEMATIC-01

Presents the first part of the electrical schematic detailing power and control connections.

ILLUSTRATIONS, PART LISTINGS, AND DIAGRAMS

ELECTRICAL;SCHEMATIC-02

Shows the second part of the electrical schematic, including sensor and output connections.

FBD FBD553D Specifications

General IconGeneral
BrandFBD
ModelFBD553D
CategoryBeverage Dispenser
LanguageEnglish

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