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Fleck 3150 - User Manual

Fleck 3150
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MODEL 3150
Up-flow Brine
Service Manual
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Fleck 3150 Specifications

General IconGeneral
BrandFleck
Model3150
CategoryControl Unit
LanguageEnglish

Summary

Job Specification Sheet

Control Valve Specifications Overview

Details on timer type, meter wiring, program settings, flow controllers, and injector size.

Service Valve Operation Units

Information on SVO size and service valve.

Pre-Installation Checklist and Instructions

General Commercial Pre-Installation Checklist

Requirements for water pressure, electrical, plumbing, and location.

Installation Instructions

Step-by-step guide for unit placement, plumbing, and initial setup.

Water Conditioner Flow Diagrams

Service Position Flow

Diagram showing water flow during the service cycle.

Brine and Slow Rinse Position Flow

Diagram showing water flow during brine and slow rinse.

Backwash Position Flow

Diagram showing water flow during the backwash cycle.

Water Conditioner Flow Diagrams (Contd.)

Rapid Rinse Position Flow

Diagram showing water flow during rapid rinse.

Brine Tank Refill Position Flow

Diagram showing water flow during brine tank refill.

Control Valve Illustration

Control Valve Parts List Reference

Points to the opposite page for the control valve parts list.

Control Valve Parts List

Valve Body and Piston Components

Lists parts for the valve body, piston, and associated seals/rings.

Valve Body Adapters and Options

Lists adapter options and associated O-rings for the control valve.

Control Drive Assembly Illustration

Control Drive Assembly Components

Diagram showing the parts of the control drive assembly.

Control Drive Assembly Parts List

Motor and Switch Components

Lists parts for the drive motor, switches, and mounting brackets.

Gear, Linkage, and Timing Components

Lists parts for gears, drive links, and timer-related components.

Miscellaneous Drive Assembly Parts

Lists covers, seals, windows, and wire connectors for the drive assembly.

1800 Series Brine System Assembly Illustration

Brine System Components Diagram

Illustration of the 1800 series brine system assembly.

1800 Series Brine System Assembly Parts List

Brine Valve and Injector Parts

Lists parts for the brine valve, injector body, throat, and nozzle.

Brine System Components and Options

Lists other brine system parts, fittings, and optional injector sizes.

Service Valve Operator Parts List

Service Valve Operator Components

Diagram and parts list for the service valve operator.

2 Meter Assembly Parts List

Meter Body and Internal Components

Lists parts for the meter body, impeller, and shaft.

Meter Cover and Connectors

Lists parts for meter covers, O-rings, and quick connect fittings.

Timer Assembly Illustration

Timer Assembly Components Diagram

Illustration showing the various parts of the timer assembly.

Timer Assembly Parts List

Timer Gears and Wheel Components

Lists parts like gears, program wheel, and retainers for the timer.

Timer Motor and Switch Components

Lists parts related to the timer motor, switches, and mounting plates.

Timer Decals and Harness

Lists decals, wire connectors, and harness for the timer assembly.

Commercial Demand Regeneration Control Timer Settings

Timer Programming and Manual Regeneration

Steps for programming capacity, setting time, and manual regeneration.

Immediate Regeneration Timer Notes

Information specific to timers without a 24-hour gear.

Timer Setting Procedure

Setting Regeneration Schedule

How to set the days for automatic regeneration cycles.

Setting Time of Day

Procedure for setting the current time on the timer.

Manual Regeneration and Time Adjustment

How to manually regenerate and adjust regeneration timing.

Regeneration Cycle Program Setting Procedure

Setting the Regeneration Cycle Program

How to set the regeneration cycle program using the program wheel.

Adjusting Cycle Time Lengths

How to change brine/rinse, backwash, rapid rinse, and refill times.

Service Instructions

Softener Regeneration and Hard Water Issues

Troubleshooting for regeneration failure and hard water problems.

Salt Usage and Water Pressure Issues

Troubleshooting for excessive salt use and loss of water pressure.

Mineral Loss and Iron Contamination

Troubleshooting for mineral loss and iron in conditioned water.

Service Instructions

Brine Tank and Brine Draw Issues

Troubleshooting for excessive brine tank water and failure to draw brine.

Control Cycle and Drain Flow Issues

Troubleshooting for continuous cycling and continuous drain flow.

Meter Control Service Hints

Service hints for issues related to meter control and hard water delivery.

3150 System #4 Valve Wiring

Delayed Regeneration Timer Wiring

Wiring diagram for delayed regeneration timer.

Immediate Regeneration Timer Wiring

Wiring diagram for immediate regeneration timer.

3150 System #4 With Remote Meter Valve Wiring

Remote Meter Wiring Configurations

Wiring diagrams for various remote meter configurations.

Immediate Regeneration Timer Wiring

Wiring diagram for immediate regeneration timer with remote meter.

3150 System #5 Valve Wiring

Interlocked Twin Tank Wiring

Wiring diagram for interlocked twin tank systems.

Immediate Regeneration Timer Wiring

Wiring diagram for immediate regeneration timer in twin tank systems.

3150 System #6 Valve Wiring

Twin Series Regeneration Wiring

Wiring diagram for twin series regeneration systems.

Remote Meter Wiring for System #6

Wiring diagrams for remote meter configurations in System #6.

3150 24 V;120 V System #7 Valve Wiring

Twin Alternator Wiring

Wiring diagram for twin alternator systems with 24V/120V.

Remote Meter and Timer Wiring

Wiring for remote meters and regeneration timers in System #7.

3150 230 V System #7 Valve Wiring

Twin Alternator Wiring with Transformer

Wiring diagram for twin alternator systems with 230V and transformer.

Remote Meter and Timer Wiring

Wiring for remote meters and timers in 230V System #7.

System #4 - Typical Single Tank Installation

Installation Diagram with Optional Meter

Diagram showing a typical single tank installation with an optional meter.

System #5 Interlock - Typical Twin Tank Installation

Twin Tank Installation with Meter Interlock

Diagram for twin tank installation with meter interlock and no bypass.

System #6 - Twin Series Regeneration Installation

Twin Series Installation with Remote Meter

Diagram for twin series regeneration installation with a remote meter.

System #7 - Twin Alternator Installation

Twin Alternator Installation with Remote Meter

Diagram for twin alternator installation with a remote meter.

Flow Data & Injector Draw Rates

Valve Flow Coefficients

Chart showing flow coefficients for different valve positions.

Injector Draw Rate Curves

Curves showing draw rate based on inlet pressure for various injectors.

Typical Timer Settings

Timer Settings for Various Tank Sizes

Table of typical timer settings for different resin volumes and pressures.

Timer Settings with Safety Brine Valve

Timer settings for tanks using Model 2350 safety brine valve.

Service Assemblies

Brine Valve and Injector Assemblies

Lists service assemblies for brine valve and injectors with part numbers.

Control Valve, Drive Motor, and SVO Assemblies

Lists assemblies for control valve, drive motor, and SVO with part numbers.

Meter and Piston Assemblies

Lists assemblies for meter and piston with part numbers.

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