94K HyperPressure™ Intensifier
Chapter 1. Intensifier Description
Physical specifications 5
Functional specifications 6
Operating principles 6
Chapter 2. Safety
Safety precautions 7
Warnings, cautions, and notes 7
Safety tips 8
Protective clothing 9
Emergency medical information 10
Chapter 3. Maintenance Procedures
Periodic maintenance 11
Maintenance tips 11
Maintenance precautions 11
Replacement parts diagram & table 12-14
Intensifier service notes 15
Torque specifications 15
Maintenance Procedure A
Using the Pressure Loading Tool to Assemble &
Disassemble the Intensifier 17
Tools required 17
The pressure loading tool 17
Assembling the intensifier 19
Disassembling the intensifier 21
Maintenance Procedure B
Replacing the Intensifier High-Pressure Seal 23
Service notes 23
Tools required 23
Maintenance Procedure C
Replacing the Intensifier High-Pressure
Cylinder 27
Service notes 27
Tools required 27
Maintenance Procedure D
Replacing the Check Valve Body Assembly and
Servicing the Inlet Components of the Check Valve
Body Assembly 31
Service notes 31
Lapping notes 32
Maintenance Procedure D1
Replacing the entire check valve body assembly 33
Service notes 33
Tools required 33
Maintenance Procedure D2
Lapping the check valve body face and installing
the inlet replacement kit 37
Service notes 37
Tools required 37
Maintenance Procedure E
Servicing and Replacing the Outlet Check Valve
Components 43
Tools required 44
Maintenance Procedure F
Servicing the Low-Pressure Components 47
Tools required 47
Chapter 4. Troubleshooting
Leakage from weep holes 63
Corrective actions 63
Other possible malfunctions 63
Leakage identification charts 64–74
Other possible problems/symptoms for
the intensifier 76
Chapter 5. Parts Lists
Intensifier assemblies 77
Check valve assembly 78
Low-pressure end 79
Piston assembly 81
Kits 82
© Flow International Corporation M-376 | 3
Introduction
To Next Page
Loading...
