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Flow HYPLEX - User Manual

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HYPLEX
®
PRIME PUMP
M-416 | REV.C|MAY2012

Table of Contents

Questions and Answers

Summary

Chapter 1: Equipment Description

Base Features and Package Options

Details on base pump features and available package configurations (Basic, Standard, Plus, Premium).

Specifications Overview

Comprehensive list of technical specifications including dimensions, pressure, flow, and electrical requirements.

Interface Labels and Connections

Identification and explanation of various interface labels and connection points on the pump.

Water and Air Requirements

Details on inlet water quality, flow rate, temperature, and air supply specifications.

Environment and Tubing Requirements

Information on operating environment conditions and high-pressure tubing specifications.

Anti-Vibration Mat Installation

Guidelines for correctly positioning and using the anti-vibration mat for pump stability.

Startup Procedure

Step-by-step instructions for preparing and starting the pump for operation.

Package-Specific Startup Routines

Procedures for starting basic/standard and plus/premium package pumps.

Pump Adjustment Routines

Guidance on temperature offset adjustment and pressure calibration routines.

Shipping and Storage Preparation

Instructions for preparing the pump for shipping or long-term storage.

Chapter 2: Safety

General Safety Precautions

Essential safety measures for operating and maintaining the waterjet system.

Warnings, Cautions, and Notes

Definitions and importance of safety notices within the manual.

Detailed Safety Tips

Specific safety advice for mechanical, electrical, and waterjet systems.

Personal Protective Equipment (PPE)

Requirements for eye, head, hand, foot, hearing, and body protection.

Emergency Medical Information

Guidance on providing medical information for waterjet-related injuries.

Chapter 3: Maintenance & Troubleshooting

Periodic Maintenance and Precautions

Guidelines for regular maintenance and general safety precautions.

Electrical and Mechanical System Maintenance

Specific maintenance advice for electrical and mechanical systems.

Tools and Torque Specifications

Information on required tools and torque values for fittings and assemblies.

Maintenance Schedules

Details on inspection, daily checks, mandatory kits, and pump hour intervals.

FlowSENSE Troubleshooting

Guide for troubleshooting the HyPlex Prime Premium pump using FlowSENSE diagnostics.

Diagnostic Codes and Warnings

Lists and explanations of FlowSENSE shutdown and warning codes.

Troubleshooting Common Issues

Guidance on resolving issues like component failures, leaks, and pressure problems.

Troubleshooting Table: Pressure and Operation

Table addressing issues related to pressure, leaks, vibration, and operational faults.

Troubleshooting Table: System Behavior

Table addressing issues like pressure instability, startup problems, and gauge readings.

Troubleshooting Table: Component Issues

Table addressing issues like filter clogging, overheating, tubing failure, and component life.

Chapter 4: Service Procedures

Servicing the High-Pressure Pump

General guidance and tips for servicing the high-pressure pump components.

Pressure Loading Tool Usage

Instructions for using the pressure loading tool to load and unload tie rods.

Installing Maintenance Kits

Procedures for installing Dynamic Seal, Minor, Major, and PCV maintenance kits.

Disassembly Procedures

Detailed steps for disassembling pump components.

Lapping Check Valve Components

Procedure for lapping the inlet face of the check valve body and inlet poppet.

Installation and Reassembly

Steps for reassembling various pump components like check valves and end caps.

Changing Filter Elements

Guidance on when and how to change the inlet water filter elements.

Replacing Dynamic Seals and Plungers

Procedure for replacing dynamic seals and plungers, including premature failure.

Servicing the Crankcase

Maintenance for the crankcase, including oil levels and piston rod seal replacement.

Chapter 5: Engineering Drawings

HyPlex Prime Configurations

Overview of different HyPlex Prime model configurations and part numbering.

Tools and Recommended Spares

Lists of required tools, tool kit components, and recommended spare parts.

Flow HYPLEX Specifications

General IconGeneral
BrandFlow
ModelHYPLEX
CategoryWater Pump
LanguageEnglish

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