Flow HYPLEX - Hp Hyplex Prime Pump Maintenance Schedule

© Flow International Corporation M-416 | 27
CHAPTER 3
Maintenance & Troubleshooting
30 hp HyPlex Prime maintenance schedule
Hourly
Interval
Kit Service procedures
500
Dynamic Seal Replace UHP
seal & rod seal
Lap inlet check valve components
1000
Minor Maintenance Replace UHP
seal & rod seal
Lap inlet check valve components
Replace outlet check valve components
Replace filler tube sleeve
Service subplate adapter
Change PCV poppet & seat
1500
Major Maintenance Replace UHP
seal & rod seal
Replace all check valve components
Replace UHP cylinder
Replace UHP seal carrier
Service subplate adapter
Change PCV poppet & seat
2000
Dynamic Seal Replace UHP
seal & rod seal
Lap inlet check valve components
2500
Minor Maintenance Replace UHP
seal & rod seal
Lap inlet check valve components
Replace outlet check valve components
Replace filler tube sleeve
Service subplate adapter
Change PCV poppet & seat
3000
Major Maintenance Replace UHP
seal & rod seal
Replace all check valve components
Replace UHP cylinder
Replace UHP seal carrier
Service subplate adapter
Change PCV poppet & seat
PCV Replace PCV
plunger
Replace bearing assembly & seals
3500
Dynamic Seal Replace UHP
seal & rod seal
Lap inlet check valve components
4000
Minor Maintenance Replace UHP
seal & rod seal
Lap inlet check valve components
Replace outlet check valve components
Replace filler tube sleeve
Service subplate adapter
Change PCV poppet & seat
4500
Major Maintenance Replace UHP
seal & rod seal
Replace all check valve components
Replace UHP cylinder
Replace UHP seal carrier
Service subplate adapter
Change PCV poppet & seat
At fixed intervals for the life of the pump, you must perform a mandatory maintenance kit installation. For all HyPlex Prime pumps (except the standalone version), the Service information feature in FlowCUT is factory-set to remind the operator 10 hours before the next required maintenance hour mark.