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Flowserve
Water Pump
5LR-15D
Flowserve 5LR-15D User Manual
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Model Nu
mber: 5KS4
05SAA2177 /
Version: v
17012877.
01
Friday, Janua
ry 06, 201
7
Visit us: www
.gemotors.com
Page 4 of 9
Diagrams fo
r Mod
el: 5KS405S
AA2177
Marks
:
PROJECT# 1
244763-2 CART
ER & VE
RPLANCK
Connection
Diagram
Heater Con
nection
GEM2034E-
FIG7
3027JE-1C
Thermo
stat Connectio
n
3027JE-2B
37
39
Table of Contents
Table of Contents
45
General Information
46
How to Properly Use this Instruction Manual
46
Safety Symbols
46
Safe Motor Operation Information
47
Description of Labels and Nameplates
48
Model and Serial Numbers
48
Relevant Industry Standards
48
Receiving
48
Unpacking
48
Temporary Storage
49
Extended Storage
49
Handling
49
Installation
49
Location
49
Mounting
50
Sleeve Bearing Endplay
52
Power Supply and Connections
52
Operation
53
Steps Prior to Starting
53
Initial Start
53
Jogging and Repeated Starts
54
Maintenance
54
General
55
General Cleanliness
55
Division 1 Explosion Proof Motors
55
Insulation and Windings
55
Vacuum and Compressed Air Cleaning
55
Cleaning with Water and Detergent
56
Anti-Friction Bearings and Lubrication
56
Sleeve Bearings
57
Operational Difficulties
59
Failure
60
Repair
60
Renewal Parts
60
Part or Component Disposition
60
Tightening Torque for SAE Hardware
61
Motor Lubrication Guide
65
Introduction and Safety
71
General
71
CE Marking and Approvals
71
Disclaimer
71
Copyright
71
Duty Conditions
71
CE Marking and Approvals (1.2)
71
Copyright (1.4)
71
Disclaimer (1.3)
71
Duty Conditions (1.5)
71
Safety
72
Safety Action (1.6.3)
72
Safety Markings (1.6.1)
72
Compliance, ATEX (1.6.4.1)
73
ATEX Marking (1.6.4.2)
74
Safety Labels Summary
75
Specific Machine Performance
75
Nameplate (1.7.1)
75
Safety Labels (1.7.2)
75
Specific Machine Performance (1.8)
75
Noise Level
76
Sound Pressure Level (1.9, Noise Level)
76
Transport and Storage
77
Consignment Receipt and Unpacking
77
Handling
77
Lifting
77
Storage
77
Recycling and End of Product Life
77
End of Product Life (2.5)
77
Handling (2.2)
77
Lifting (2.3)
77
Receipt and Unpacking (2.1)
77
Pump Description
78
Configurations
78
Name Nomenclature
78
Design of Major Parts
78
Configurations (3.1)
78
Design of Major Parts (3.3)
78
Name Nomenclature (3.2)
78
Performance and Operating Limits
79
Installation
79
Location
79
Part Assemblies
79
Foundation
79
Foundation (4.3)
79
Installation (4)
79
Location (4.1)
79
Operating Limits (3.4.1)
79
Part Assemblies (4.2)
79
Grouting
80
Initial Alignment
80
Grouting (4.4)
80
Piping
81
Piping (4.6)
81
Forces and Moments (4.6.3)
82
Final Shaft Alignment Check
84
Electrical Connections
84
Protection Systems
84
Electrical Connections (4.8)
84
Protection Systems (4.9)
84
Commissioning, Start-Up, Operation and Shutdown
85
Pre-Commissioning Procedure
85
Commissioning and Operation (5)
85
Lubrication (5.1.1, 5.2 and 6.2.3)
85
Pre-Commissioning (5.1)
85
Pump Lubricants
86
Lubrication Schedule (5.2.4)
86
Recommended Grease Lubricants (5.2.2)
86
Recommended Oil Lubricants (5.2.1)
86
Direction of Rotation
87
Guarding
87
Priming and Auxiliary Supplies
87
Starting the Pump
87
Direction of Rotation (5.3)
87
Guarding (5.4)
87
Priming and Auxiliary Supplies (5.5)
87
Starting the Pump (5.6)
87
Running the Pump
88
Running the Pump (5.7)
88
Vibration (5.7.5)
88
Stopping and Shutdown
89
Hydraulic, Mechanical and Electrical Duty
89
Maintenance
89
General
89
Hydraulic, Mechanical and Electrical Duty (5.9)
89
Maintenance (6)
89
Stop/Start Frequency (5.7.6)
89
Stopping and Shutdown (5.8)
89
Maintenance Schedule
90
Inspection (6.2.1 and 6.2.2)
90
Maintenance Schedule (6.2)
90
Spare Parts
92
Recommended Spares and Consumable Items
92
Consumable Items (6.4)
92
Ordering Spare Parts (6.3.1)
92
Recommended Spares (6.4)
92
Replacement Parts (6.3 and 6.4)
92
Spare Parts (6.3)
92
Storage, Spare Parts (6.3.2)
92
Tools Required
93
Fastener Torques
93
Renewal Clearances
93
Disassembly
93
Clearances (6.7, Renewal Clearances)
93
Disassembly (6.8)
93
Dismantling (6.8, Disassembly)
93
Fastener Torques (6.6)
93
Renewal Clearances (6.7)
93
Tools Required (6.5)
93
Examination of Parts (6.9)
95
Examination of Parts
96
Assembly
96
Alignment of Shafting (4.3, 4.5 and 4.7) Assembly (6.10)
96
Reassembly (6.10, Assembly)
96
Faults; Causes and Remedies
101
Faults; Causes and Remedies (7)
101
Trouble-Shooting (See 7)
101
Parts Lists and Drawings
103
Sectional Drawings - LR Single Entry Impeller, Grease Lubricated, Gland Packed
103
Drawings (8)
103
General Assembly Drawings (8)
103
Options (8)
103
Parts Lists (8)
103
Safety, Protection Systems (1.6 and 4.9) Sectional Drawings (8)
103
Sectional Drawings - LR Double Entry Impeller, Grease Lubricated, Gland Packed
105
Sectional Drawings - LLR Grease Lubricated, Gland Packed
107
Sectional Drawings - LR-S Double Entry Impeller, Grease Lubricated, Gland Packed
109
Sectional Drawings - LRV Double Entry Impeller, Grease Lubricated Thrust Bearing, Component Mechanical Seal, Silicon Carbide Bearing
111
General Arrangement Drawing
113
Interchangeability Charts
113
General Arrangement Drawing (8.6)
113
Interchangeability Charts (8.7)
113
Certification
114
Other Relevant Documentation and Manuals
114
Supplementary User Instructions
114
Change Notes
114
Additional Sources of Information
114
Additional Sources (10.3)
114
Certification (9)
114
Change Notes (10.2)
114
Sources, Additional Information (10.3)
114
Supplementary Manuals or Information Sources
114
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Flowserve 5LR-15D Specifications
General
Brand
Flowserve
Model
5LR-15D
Category
Water Pump
Language
English
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