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Flowserve
Water Pump
HPX
Flowserve HPX User Manual
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14
WA
RNING
Do
not
l
ift
pump,
motor,
baseplate
unit
by
slinging
from
pump
casing
and/or
eye
bolt
on
motor.
1.27
To lif
t driver
Refer to
Manufacturers Instr
uctions.
1.28
To lif
t complete pump only
Rig
lifting
straps
at
coupling
end
of
bearing
housing
and
at
stuff
ing
box
extension.
Make
sur
e
straps are adjust
ed to obtain an even lift.
13
15
Table of Contents
Default Chapter
3
Table of Contents
3
1 Iintroduction
5
Safety
5
Installation, Operation and Maintenance Safety Procedures
5
Installation Safety Procedures
6
Operation Safety Procedures
6
Maintenance Safety Procedures
7
Construction
9
Parts Description
9
Casing
9
Impeller
9
Casing Cover
9
Shaft
9
Bearing Housing
9
Bearings
10
Inducer
10
Coupling/Coupling Guards
10
Baseplate
10
Check Upon Arrival
10
Care During Storage
10
Long Term Storage
11
Inspection Upon Arrival
11
Storage
11
Inspection and Maintenance
12
Painting and Preservation
13
Associated Equipment
13
Lifting Equipment
13
To Lift Unit
13
To Lift Driver
14
To Lift Complete Pump Only
14
2 II Installation
15
Installation
15
Location
15
Foundation
15
Level the Baseplate
16
Method of Levelling Baseplate Using Wedges or Shims
17
Grouting
18
Shaft/Coupling Alignment
19
Types of Misalignment
19
Alignment Using the Reverse Alignment Method
20
Alignment Using a Graph (Reverse Alignment)
21
Assemble Coupling
27
Dowel Pump and Driver
28
Hot Alignment Check
28
Installation Check List
29
Piping
30
Suction and Discharge Piping
30
Bypass Line
30
Suction Strainer
31
3 III Operation
32
Operation
32
Technical Data
32
Effects of Specific Gravity
32
Effect of Viscosity
32
Changing the Pump Speed
32
Net Positive Suction Head (NPSH)
32
Minimum Continuous Stable Flow
33
Minimum Flow Control
33
Control Notes
33
Thermal Control
33
Pressure And/Or Flow Control
33
Continuous Bypass Control
33
Operating Precautions
36
Pre-Operational Checks
36
Initial Start up Procedure
37
Operating Checks
38
Normal Start up
38
Securing the Pump
39
General Maintenance
39
Routine Maintenance
40
Trouble Shooting
41
Trouble Shooting Chart
41
4 Lubrication
43
Preparing Bearing Housing
43
Inspection
43
Replenishment
43
Oil Change
44
Lubrication Specification
44
Trico Oiler Setting
45
Bearing Housing Oil Fill Capacities
46
Bearing Housing Oil Limitations
46
5 Mechanical Seals
47
Description
47
Servicing Mechanical Seal
47
6 Maintenance, Dismantling
48
Dismantling - General
48
Pump Disassembly Instructions
50
Disassembly of Pull out Element
50
7 Inspection and Renewal of Parts
53
General
53
Wear Rings (Impeller)
53
Case Wear Ring (and Casing Cover Wear Ring When Fitted)
54
Mechanical Seal
55
Throat Bush (if Fitted)
55
Bearing Handling Information
55
Bearing Handling
55
Bearing Installation
55
Bearing Removal
56
Bearing Cleaning
56
Assembly
57
Torque Value Supplement
60
4
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Flowserve HPX Specifications
General
Brand
Flowserve
Model
HPX
Category
Water Pump
Language
English
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