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Flowserve Logix 520MD Series User Manual

Flowserve Logix 520MD Series
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User Instructions Logix 520MD - LGENIM0520-01 11/09
Experience In Motion
Installation
Operation
Maintenance
Logix 520MD Series
Digital Positioner
FCD LGENIM0520-01 11/09
USER INSTRUCTIONS
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Flowserve Logix 520MD Series Specifications

General IconGeneral
Output SignalPneumatic
Temperature Limits-40 to 85°C (-40 to 185°F)
Communication ProtocolHART
Enclosure RatingNEMA 4X, IP66
Input Signal4-20 mA, HART
Supply Pressure20 to 100 psig (1.4 to 6.9 barg)
Hazardous Area CertificationATEX, IECEx, FM, CSA
Accuracy±0.5% of span
Repeatability±0.1% of span

Summary

User Instructions

Installation Guide

Provides instructions for installing the Logix 520MD Digital Positioner.

Operation Guide

Details how to operate the Logix 520MD Digital Positioner.

Maintenance Guide

Outlines procedures for maintaining the Logix 520MD Digital Positioner.

Using Flowserve Valves, Actuators and Accessories Correctly

General Usage Guidelines

Instructions for unpacking, installing, and maintaining Flowserve products.

Safety Terms and Definitions

Explains safety terms like DANGER, WARNING, CAUTION, NOTE used in instructions.

Protective Clothing Recommendations

Recommends protective clothing for handling products in problematic applications.

Definition of Qualified Personnel

Defines qualified personnel for performing work on the equipment.

Installation Safety Precautions

Safety warnings and requirements before installation.

Product Handling and Preparation

Spare Parts Information

Information on using original Flowserve spare parts and checking for deterioration.

Service and Repair Guidelines

Safety precautions and procedures for service and repair operations.

Product Storage Recommendations

Guidelines for storing Flowserve products to protect them from corrosion.

Valve and Actuator Variation Notes

States instructions may not cover all product variations; seek clarification.

Unpacking Procedures

Instructions for unpacking, checking packing slips, and reporting damage.

Logix 520MD Overview

Product Description

Introduces the Logix 520MD as a two-wire, 4-20 mA digital valve positioner with HART.

Specifications

Input Signal Specifications

Details input signal range, compliance voltage, and minimum operating current.

Environmental Conditions

Specifies operating and storage temperatures, and humidity ranges.

Hazardous Area Certifications

Lists ATEX, FM, and CSA certifications and classifications.

Limit Switch Specifications

Details specifications for optional limit switches.

Principle of Operation

Control Module Description

Explains the microprocessor, piezo valve, and position sensor modules.

Two-Stage Control Algorithm

Details how the positioner uses a two-stage algorithm for responsive control.

Tubing and Connections

Tubing Positioner to Actuator

Instructions for connecting tubing from the positioner to the actuator.

Wiring and Grounding Guidelines

Details signal cable requirements, polarity, and grounding.

Compliance Voltage Requirements

Explains compliance voltage requirements for the current loop system.

Cable and Compatibility Requirements

Cable Requirements for HART Communication

Discusses cable capacitance, length restrictions, and conductor size.

Electromagnetic Compatibility

Explains operation in industrial environments and EM field precautions.

Logix 520MD Local Interface

Interface Overview and Components

Describes the Quick-Cal button, jog buttons, LEDs, and rotary switch.

Initial DIP Switch Configuration

Instructions for setting DIP switches in the "Configuration" and "Cal" boxes.

DIP Switch Setup Options

Details DIP switch functions for Air Action and Signal at Closed settings.

Calibration Procedures

Cal DIP Switch Setup

How to set the Cal DIP switch for Auto or Jog Quick Calibration modes.

Quick-Cal Operation Steps

Procedure for initiating and performing a local calibration using the Quick-Cal button.

Gain and Stability Settings

Explains the rotary gain selector and stability switch functions.

Advanced Operations and Options

Local Valve Position Control

How to control valve position locally using jog buttons and Quick-Cal.

Factory Reset Procedure

Steps to reset the positioner to factory defaults and recalibrate.

Special Settings via Software

Mentions parameters requiring ValveSight DTM or HART handheld.

4-20 mA Analog Output Board

Explains the optional analog feedback signal for stem position.

Replacing the Analog Output Board

Step-by-step instructions for replacing the analog output board.

Limit Switch Unit

General Information

States the Logix 520MD can be equipped with an additional limit switch unit.

Principle of Limit Switch Operation

Explains how the limit switches operate using a vane and proximity sensors.

Limit Switch Unit Installation

Instructions for fitting the limit switch unit to the positioner housing.

Adjusting Limit Switch Points

Procedure for adjusting the switching points of the limit switches.

Status Codes

Normal Operation and Mode Status

Indicates normal operation, active modes, and interface status.

Operational Warnings and Alerts

Covers warnings for temperature, pressure, and limit exceedances.

Calibration and Control States

Shows status of calibration, jog command, and jog calibration.

Version Number Checking

Understanding Blink Code Values

Explains how to interpret blink codes by summing assigned values for color.

Example Version Number Calculation

Demonstrates calculating version numbers from example blink codes.

Troubleshooting Guide

No LED is Blinking Issues

Probable causes and corrective actions for when no LED is blinking.

Erratic Communications Problems

Causes and solutions for erratic communication issues.

Unit Not Responding to Commands

Troubleshooting steps for when the unit does not respond to analog commands.

Incorrect Valve Position Readings

Diagnosing and correcting unexpected valve position readings.

Position Driven Fully Open/Closed

Solutions for when the position is driven fully open or closed and unresponsive.

Sticking or Hunting Operation

Troubleshooting steps for sticking or hunting operation of the positioner.

Spare Parts Information

Spare Parts Kits List

Lists item numbers, descriptions, and part numbers for spare parts kits.

Mounting Kits Options

Details available mounting kits and their corresponding part numbers.

Dimensional Drawings

Logix 520MD Series Main Unit

Provides dimensional drawings for the main unit, including front and back views.

Shaft Option Dimensions

Details dimensions for standard "D" shaft and "N" shaft options.

Dimensional Drawings with Options

Gauge Adapter (GA) Dimensions

Shows dimensions for the auxiliary option with a single gauge adapter.

Gauge Manifold (GM) Dimensions

Displays dimensions for the auxiliary option with a gauge manifold.

Position Indicator (D) Dimensions

Provides dimensions for the auxiliary option with a domed position indicator.

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