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Flowserve Logix 3200MD User Manual

Flowserve Logix 3200MD
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FCD LGAIM0058-00
3200MD Digital Positioner
Installation, Operation and Maintenance Instructions
Digital Positioner 3200MD
Installation
Operation
Maintenance
USER INSTRUCTIONS

Table of Contents

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Flowserve Logix 3200MD Specifications

General IconGeneral
BrandFlowserve
ModelLogix 3200MD
CategoryValve Positioners
LanguageEnglish

Summary

Terms Concerning Safety

Safety Terminology and Precautions

Defines safety terms (DANGER, WARNING, CAUTION, NOTE) and general practices.

General Information

Product Overview and Manual Scope

Introduces the Logix 3200MD positioner and the manual's coverage.

Unpacking and Storage

Unpacking and Pre-installation Inspection

Details unpacking procedures, checking contents, and pre-installation checks.

Storage Guidelines

Provides recommendations for safely storing control valve packages.

Logix 3200MD Positioner Overview

Technical Specifications

Lists electrical, environmental, physical, and performance specifications for the positioner.

Positioner Operation Principles

Explains the 4-20 mA input, HART protocol, and software characterization.

Detailed Operational Sequence

Provides an example of the positioner's control function and inner-loop offset.

Hazardous Area Certifications

Certification Details by Agency

Lists certifications, approvals, parameters, temp codes, and enclosure ratings.

Mounting and Installation

Mounting to Valtek Linear Valves

Step-by-step guide for mounting the positioner onto Valtek linear Mark One valves.

Mounting to Standard Valtek Rotary Valves

Lists required tools and outlines the procedure for mounting to standard Valtek rotary valves.

Optional Valtek Rotary Mounting Procedure

Details the procedure for optional rotary mounting using a four-bar linkage.

Tubing Positioner to Actuator

Explains tubing requirements and recommendations for connecting the positioner to the actuator.

Wiring and Grounding Guidelines

Actuator Tubing and Electrical Connections

Describes tubing for actuators and guidelines for electrical connections, grounding, and conduit.

4-20 mA Command Input Wiring

Input Wiring and Current Source Requirements

Details wiring for the 4-20 mA input, polarity, and minimum current.

Grounding Screw

Proper Grounding Procedures

Explains the use of the green grounding screw for earth ground reference.

Compliance Voltage

Understanding Loop Compliance Voltage

Explains output compliance voltage and how to calculate loop support.

Cable Requirements

HART Communication Cable Specifications

Discusses cable requirements for HART protocol communication on the 4-20 mA signal.

Intrinsically Safe Barriers

Selecting HART Compatible Barriers

Advises on selecting intrinsically safe barriers compatible with HART communication.

Startup

Local Interface Operation and DIP Switches

Describes the local interface, DIP switches, and initial settings for configuration.

Operation of Configuration DIP Switch Settings

DIP Switch Functions for Configuration

Explains DIP switches for Air Action, Signal at Closed, and Position Characterization.

Characteristic Curve Data

Presents data for default custom characterization curves (Linear, Equal %, Custom).

Auto Tune

Auto Tune and Gain Settings

Explains how the Auto Tune feature works with selectable gain settings.

Stability Switch

Stability Switch for Valve Response

Describes how the stability switch optimizes response for low or high friction valves.

Setup of the Cal Dip-Switch for the Quick Calibration operating mode.

Cal Dip-Switch Functionality

Explains the function of the Cal DIP switch for Auto or Jog calibration modes.

QUICK-CAL Operation

Initiating and Aborting Quick Calibration

Details how to start and cancel the QUICK-CAL process for positioner calibration.

Local control of valve position

Manual Valve Stroking via Local Interface

Explains how to use jog buttons for local manual control of valve position.

Factory Reset

Performing a Factory Reset

Describes how to reset the positioner to factory defaults and the consequences.

Command Reset

Resetting Command Source

Explains how to reset the command source to analog mode.

Version number checking

Checking Firmware Version

Details how to check the positioner's embedded code version number.

Logix 3200MD Status Condition

Interpreting Status Condition Codes

Explains how blink codes indicate the positioner's operational status or alarms.

Logix 3200MD Status Condition Codes

Status Condition Code Descriptions

Lists and explains various blink codes indicating positioner status and potential issues.

ValveSight Configuration and Diagnostic Software and HART 375 Handheld Communicator

Software and Communicator Overview

Introduces ValveSight software and HART 375 communicator for configuration and diagnostics.

Maintenance and Repair

Driver Module Assembly

Describes the driver module and its function.

Driver Module Assembly Replacement

Provides tools and steps for replacing the driver module assembly.

Regulator

Regulator Function and Replacement

Explains the regulator's role and provides steps for its replacement.

Checking or Setting Internal Regulator Pressure

Internal Regulator Pressure Check Procedure

Lists required tools and the procedure to check or set internal regulator pressure.

Spool Valve

Spool Valve Function and Replacement

Describes the spool valve's function and provides steps for its replacement.

Spool Valve Cover

Spool Valve Cover Filter Replacement

Details steps to replace the filter element in the spool valve cover.

Stem Position Sensor

Stem Position Sensor Function and Replacement

Explains the sensor's role and provides steps for its replacement.

Main PCB Assembly

Main PCB Function and Replacement

Describes the main PCB's role and provides steps for its replacement.

Pressure Sensor Board

Pressure Sensor Board Function and Removal

Explains the sensor board's function and provides steps for its removal.

Installing the Pressure Sensor Board

Pressure Sensor Board Installation

Details steps for installing the pressure sensor board.

Customer Interface Board

Customer Interface Board Replacement

Provides tools and steps for replacing the customer interface board.

Optional Hardware

Vented Design and Limitations

Explains the vented design for routing exhausted natural gas and its limitations.

HART Modem for Communication

Describes the HART modem for computer communication and its power requirements.

4-20 mA Analog Output Board

Analog Output Board Features and Replacement

Lists features and steps for replacing the analog feedback signal option.

Parts List

Component Parts Identification

Lists all parts with corresponding item numbers for reference.

Logix 3200MD Spare Parts Kits

Driver, Spool, and Regulator Kits

Lists spare parts kits for driver module, spool valve, and pressure regulator components.

Feedback, PCB, and Interface Board Kits

Lists spare parts kits for feedback shaft, main PCB, and customer interface board.

Analog Output and HART Modem Options

Lists spare parts kits for analog output board and available HART modem options.

Logix 3200MD Mounting Kits

Valtek and Valtork Mounting Kits

Provides part numbers for mounting kits for Valtek linear and Valtork rotary valves.

Logix O.E.M. Mounting Kits

OEM Mounting Kit Cross-Reference

Lists OEM mounting kits for various actuator brands and models.

NAMUR Accessory Mounting Kit Part Numbers

NAMUR Kit Selection Guide

Specifies part numbers for NAMUR accessory mounting kits based on bracket and bolt options.

Frequently Asked Questions

Common User Questions and Answers

Addresses common questions regarding power, communication, MPC, diagnostics, and upgrades.

How to Order

Product Configuration Selection Guide

Provides a guide for selecting options like protocol, diagnostics, material, and certifications.

Troubleshooting

Troubleshooting: No LED or Erratic Communications

Addresses issues with no LED indication or erratic communication.

Troubleshooting: Command and Position Errors

Solves problems with no response to commands or incorrect valve position readings.

Troubleshooting: Sticking or Hunting Operation

Addresses issues of sticking or hunting behavior in the positioner's operation.

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