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Ford Ranger 2020 User Manual

Ford Ranger 2020
94 pages
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E306837
FORD Ranger 2020
Body and Equipment Mounting Manual
Date of Publication: 09/2020

Table of Contents

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Ford Ranger 2020 Specifications

General IconGeneral
BrandFord
ModelRanger 2020
CategoryAutomobile
LanguageEnglish

Summary

General Information

About this Publication

Information about this specific manual and its version.

About this Manual

Explains the manual's structure, purpose, and how to use it.

Important Safety Instructions

Crucial safety advice for conversions and vehicle operations.

Commercial and Legal Aspects

Covers legal, regulatory, and commercial considerations for conversions.

Contact Information

Provides contact details for various Ford regions and departments.

Conversion Homologation

Details information required for new conversion approvals.

Electromagnetic Compatibility (EMC)

Guidelines for ensuring electromagnetic compatibility in vehicle conversions.

Vehicle Duty Cycle Guidelines

Guidance on selecting base vehicle specs based on usage profiles.

Jacking Procedures

Safety warnings and procedures for safely jacking the vehicle.

Lifting Procedures

Safety precautions for lifting the vehicle with a two-post lift.

Noise, Vibration, and Harshness (NVH)

Guidance on maintaining NVH levels after vehicle conversion.

Vehicle Transportation Aids and Storage

Procedures for safely transporting and storing vehicles.

Package and Ergonomics

Considerations for vehicle layout and user interface.

WLTP Calculation Inputs

Attributes needed for WLTP calculations for completed vehicles.

Vehicle Dimensions

Key dimensions and load area specifications for vehicle measurement.

Registration Plates

Requirements for mounting front and rear registration plates.

Recommended Body Dimensions

Recommended dimensions for vehicle body alterations.

Chassis Cab Dimensions and Weights

Basic dimensions and weight data for chassis cab models.

Kerb Mass and Payload

Information on vehicle kerb mass and payload capacities.

Under-Run Protection

Requirements for front, rear, and side under-run protection systems.

Hardware Specifications

Torque specifications for standard hardware and fasteners.

Load Distribution Specifications

Guidelines for distributing load and weight within the vehicle.

Center of Gravity

Recommended center of gravity positions for added mass.

Towing Information

Information and requirements for towing devices and capacities.

Towbar Types

Illustrates different types of towbars available.

Trailer Nose Weight

Safety warning regarding maximum vertical load on the tow ball.

Chassis Systems

Suspension System

Warnings and cautions related to suspension modifications.

Brake System

General requirements and checks for the brake system.

Trailer Brake Connection

Warnings about trailer brake wire compatibility.

Powertrain Components

Engine Information

General cautions and guidance for engine selection and conversions.

Fuel System

Warnings and cautions for fuel system modifications.

Fuel Filler Mounting

Guidelines for mounting the fuel filler neck and bracket.

Fuel Filler Vent Hose

Instructions for rerouting the fuel tank vent hose.

Axle Breather Vent Hose

Procedures for routing the rear differential breather hose.

Selective Catalytic Reduction System

Information on the SCR system and AdBlue requirements.

Diesel Exhaust Fluid (AdBlue) Tank

Safety warnings and procedures for filling the AdBlue tank.

Electrical Systems

Wiring Installation and Routing

General guidance for wiring installation and routing.

Wiring Splicing Procedures

Procedures and recommendations for wire splicing.

Battery and Cables

Information and procedures related to the vehicle battery.

Battery Charging Procedures

Safety warnings and procedures for battery charging.

Battery Part Numbers and Usage

Lists battery part numbers and usage information.

Battery Monitor System (BMS)

Explanation of the Battery Monitor System and its function.

Auxiliary Battery Installation

Guidance on fitting auxiliary batteries with or without BMS.

Connection of Auxiliary Loads

Warnings and guidance for connecting auxiliary electrical loads.

Parking Aid Systems

Warnings and operational guidance for parking aid systems.

Electronic Engine Controls

Information on electronic engine controls.

Exterior Lighting

General warnings and notes for exterior lighting work.

Rear Lighting Positioning

Positioning guidelines for rear lamps.

Reversing Lamps, Camera, Alarm

Advice on wiring for reverse lamps, cameras, and alarms.

Trailer Towing Electrical

Warnings and recommendations for trailer towing electrical kits.

Central Locking Systems

Information on central locking functions and adding locks.

Body and Paint

Vehicle Body Structure

General information on vehicle body structures and modifications.

Body Structure Guidelines

Key points for body structure modifications.

Integrated Bodies and Conversions

Guidelines for integrated body conversions.

Chassis Cab Modifications

Considerations for chassis cab conversions.

Chassis Frame Attachment Points

Details chassis frame attachment points for different cabs.

Front End Integrity

Ensuring front end integrity for cooling, crash, aerodynamics, lighting.

Tipper Bodies

Information and considerations for tipper body conversions.

Tank and Dry Bulk Carriers

Guidelines for fitting tanks and dry bulk carriers.

Bull Bar Installation

Information and warnings for bull bar installation.

Roof Racks

Conditions and limitations for fitting roof racks.

Canopy Fitment

Warnings and guidelines for canopy fitment.

Load Box Attachment Points

Details attachment points on the load box.

Airbag Supplemental Restraint System (SRS)

Introduction to the SRS and its components.

Seatbelt Systems

Procedures for seatbelt system removal/reinstallation.

Corrosion Prevention

General advice and warnings on corrosion prevention.

Frame and Body Mounting

Overview of frame and body mounting principles.

Self-Supporting Body Structure

Rules and guidelines for self-supporting structures.

Frame Drilling and Reinforcing

Procedures for drilling and reinforcing chassis frames.

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