FULTON PHW 2000 - Warranty & Parts

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5-1

WARRANTY & PARTS

INTRODUCTION

INSTALLATION

OPERATION

MAINTENANCE

WARRANTY & PARTS

Main Page

Operation Manual1
Table of Contents3
Introduction5
Operation5
Overview6
Warnings & Cautions6
Disclaimers and Local Codes6
Installation7
Product Overview8
Review Shipment Contents8
Placement & Rigging9
Boiler Dimensions and Operating Requirements10
Clearances and Serviceability11
Install Isolation Mounts11
- How to Install Elastomer Cube Isolation Mounts11
- How to Install Spring Isolation Mounts12
- How to Install Seismic Spring Isolation Mounts13
Install Boiler Trim14
Water Chemistry Requirements14
Install Water Piping15
Install Condensate Drain17
- Install Condensate Drain Piping18
Install Ph Neutralization Kit18
- Fulton Ph Neutralizing Kit Without Pump19
- Field Connections for Condensate Drain to Ph Neutralization Tank19
Install Gas Piping20
Install Field Wiring20
Air Intake Supply Piping Installation Preparation21
- Cementing Joints22
Install Intake Mu er23
Preparing to Install Exhaust Vent Piping23
Exhaust Muﬄ er Installation24
Air Intake & Exhaust Piping Requirements for the Pulse Boiler25
Air Intake Supply and Exhaust Vent Installation26
Vertical Vent Flashing and Installation27
Vertical Vent Termination27
Horizontal Installation Wall Penetrations30
Wall Thimble Installation30
Horizontal Vent Termination31
After Installation/Prior to Start-Up32
Installation Checkpoints34
Testing Ignition Safety Shut O34
Measure Gas Flow Rate34
- To Correct Input Adjust Gas Pressure Regulator35
Rating the Boiler35
To Check for High Gas Pressure35
For High Gas Pressure Installations Using Fisher Regulators35
Before Leaving the Installation36
Before Start up38
Start up38
- Linkage Adjustment for Pulse Modulated Boilers39
- If the Boiler Doesn't Start41
Sequence of Operation for Modulated Pulse Hydronic Boilers42
General Operation of the Boiler42
Programming Instructions for the SOLA Control42
- Changing/Testing Sola High Limit Setpoint46
- Verifying Changes to High Limit Setpoint46
- Accessing Lockout History and Clearing Lockouts47
- Procedure for Remote Firing Rate Using a 4 20Ma Signal Single Boiler48
- Procedure for Lead/Lag with Outdoor Reset with Multiple Boilers50
- Single Boiler Outdoor Reset Programming54
Third Party SOLA Control57
- Lead/Lag Outdoor Reset Configuration Using Communication Port 257
- Stand Alone Boilers Controlled by a Third Party Control57
- Gateways57
Maintenance61
General62
Daily Maintenance and Inspection Schedule62
Monthly Maintenance and Inspection Schedule62
Annual Maintenance and Inspection Schedule63
After All Repairs and Maintenance64
Troubleshooting65
Reviewing Diagnostics on SOLA Control66
- Taking Screen Shots67
Warranty & Parts69
Standard Warranty for Fulton Pulse Boilers70
With Carbon Steel Exhaust Pipes70
Standard Warranty for Fulton Pulse Boilers71
With Duplex Stainless Steel Exhaust Pipes71
Parts72

FULTON PHW 2000 - Warranty & Parts

Table of Contents

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