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RS5-34
Gehl RS5-34 Service Manual
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RS5-34 Te
lescopic Hand
ler
DECALS
PRINTED I
N U.S.A.
10
0-9
913241
Alt
=
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hid
e
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ate
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isplay t
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plat
e informa
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Te
m
p
l
a
t
e
Name:
OML
_
1
_
col
907871
T
emplate D
ate: 19
94_04_22
5
G-00014
CONTROL DECALS
G-00015
1
2
1
4
3
1
913227-6PWP
DECAL LO
CA
T
IONS - PWP EQUIPPED UNITS
REF
.
NO
.
DESCRIPT
ION
RS8-44
PA
R
T
N
O
.
01
02
03
04
05
06
W
A
RNING -
PE
RSONNEL LIFT
W
A
RNING -
WORK PLA
T
FORM R
ULES
PERSONN
EL LI
F
T SA
FETY
RUL
ES
PWP LO
AD CHAR
T
PWP S
W
I
T
CH
PWP S
YSTEM
L71554
L71555
L71700
103334
102969
103028
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14
16
Table of Contents
Table of Contents
3
General
7
Safety
7
Template Name: Oml_2_Col
7
Mandatory Safety Shutdown Procedure
7
Template Date: 1997_02_12
7
Safety Rules and Reminders
8
Modifications, Nameplates, Markings and Load Capacities
10
Protect the Environment
10
Roll-Over Protective Structure (Rops)
10
Decal Locations
11
General Information
11
New Decal Application
11
Decal Locations - Frame and Boom
12
Decal Locations - Operator Station
14
Decal Locations - Pwp Equipped Units
15
General Information and Specifications
17
Engine
29
Engine Removal and Installation
29
Section 1
58
Electrical
59
Starter Circuit Troubleshooting
59
Park Brake Circuit Troubleshooting
61
Steering Mode Circuit Troubleshooting
63
Instrument Panel or Panel Bulb Replacement
64
Electrical Schematics
66
Electrical System Tests
68
Battery Test
68
Fuse Power Tests
69
Ignition Relay Tests
70
Starter and Starter Relay Tests
70
Key Switch and Starter Button Tests
72
Fuel Shut-Off Solenoid Test
74
Park Brake Circuit Tests
75
Steering Mode Circuit Tests
77
Battery Removal and Installation
81
Section 2
82
Default Chapter
83
Template Name: Oml_2_Col
83
Battery Removal
83
Mandatory Safety Shutdown Procedure
83
Template Date: 1997_02_12
83
Battery Installation
84
Steering
87
Steering Control Valve Removal and Installation
87
Power Train
95
Transmission Removal and Installation
95
Rear Axle Removal and Installation
117
Front Axle Removal and Installation
127
Section 3
139
Hydraulic System
139
Introduction
140
General Test Procedures
140
Hydraulic Specifications
142
Control and Park Brake Pilot Pressure Troubleshooting
143
Boom Lift Troubleshooting
144
Boom Extend Cylinder Troubleshooting
145
Attachment Tilt Cylinder Troubleshooting
146
Frame Leveling Troubleshooting
147
Steering Circuit Troubleshooting
148
Hydraulic Schematics
149
Hydraulic Schematics with Pwp
151
Pump Pressure Test
153
Flow Divider Pressure Test
154
Lift Cylinder Test
155
Tilt Cylinder Direct Test
159
Tilt Cylinder Quick Test
159
Extension Cylinder Quick Test
164
Extension Cylinder Direct Test
165
Frame Leveling Cylinder Quick Test
168
Frame Leveling Cylinder Direct Test
169
Main Control Valve Pressure Relief Test and Adjustment
174
Main Relief Valve Quick Test and Adjustment
174
Joystick Control and Park Brake Pressure Test
176
Steering Circuit Pressure Direct Test
179
Steering Circuit Pressure Quick Test
179
Hydraulic Pump Removal and Installation
181
Frame Leveling Cylinder Removal and Installation
187
Tilt Cylinder Removal and Installation
195
Hydraulic Cylinder Repair
203
Slave Cylinder Removal and Installation
213
Lift Cylinder Removal and Installation
221
Boom Extend Cylinder Removal and Installation
229
Telescoping Boom
237
Boom Assembly Removal and Installation
237
Single and Double Leaf Chain Adjustment
247
Inner Boom Section Removal and Installation
251
Telescoping Boom Double Chain and Roller Bearing Replacement
265
Telescoping Boom Single Chain and Roller Bearing Replacement
273
Intermediate Boom Section Removal and Installation
281
5
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Gehl RS5-34 Specifications
General
Brand
Gehl
Model
RS5-34
Category
Construction Equipment
Language
English
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