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Gehl SL4640 - User Manual

Gehl SL4640
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SL4640
SL4840
SL5640
SL6640
Skid-Steer
Loaders
Operator’s Manual
Form No.
917001/
CP0905
English
https://tractormanualz.com/

Table of Contents

Questions and Answers

  • L
    lgreeneAug 7, 2025
    Why is the entire electrical system not working on my Gehl Compact Loader?
    • M
      Melissa RandolphAug 7, 2025
      If the entire electrical system of your Gehl Compact Loader isn't working, there are several things to check: * Ensure the battery disconnect switch is in the ON position. * Inspect the circuit breakers on the engine panel for any that may have tripped; if tripped, identify and resolve the issue causing the trip, as the breaker resets automatically. * Confirm that the main wiring harness connectors at the rear of the ROPS are securely plugged in. * Check the battery terminals and cables for looseness or corrosion; clean and retighten if necessary. * Test the battery to determine if it is faulty and needs replacement.
  • J
    Jonathan GarciaAug 13, 2025
    What to do if instrument panel lamps don't work on my Gehl Compact Loader?
    • D
      David MaloneAug 13, 2025
      If the instrument panel lamps on your Gehl Compact Loader don't light up when the keyswitch is turned to the 'ON' position, here's what you should do: 1. Check circuit breaker #1 to see if it has tripped. If so, inspect the circuit and install a new fuse. 2. Inspect the battery terminals and cables for any signs of looseness or corrosion. Clean the terminals and cables, then retighten them securely.
  • J
    John RamirezAug 19, 2025
    How to troubleshoot a fuel gauge that is not working on a Gehl Compact Loader?
    • S
      Sandra Taylor DVMAug 19, 2025
      If the fuel gauge on your Gehl Compact Loader isn't working, consider these potential causes and solutions: * The fuel gauge sender might be faulty, in which case it should be replaced. * The fuel gauge itself could be defective and require replacement. * There may be loose wiring or terminal connections. Verify all wiring connections to ensure they are secure.
  • J
    Jennifer PatelAug 26, 2025
    Why is the engine temperature gauge not working on my Gehl Compact Loader?
    • J
      Joseph HollandAug 26, 2025
      If the engine temperature gauge on your Gehl Compact Loader is not functioning, here are a few things to investigate: * The temperature sender might be faulty and need replacing. * The temperature gauge itself could be defective, requiring replacement. * Check for loose wiring or terminal connections and verify that all connections are secure.
  • B
    Bryan WagnerAug 30, 2025
    What to do if the hourmeter is not working on my Gehl Compact Loader?
    • B
      Brandy MartinezAug 31, 2025
      If the hourmeter on your Gehl Compact Loader isn't working, here are a few things you can check: * First, verify the wiring connections to ensure they are secure, as loose connections can cause the hourmeter to fail. * Second, a faulty alternator can cause the hourmeter to fail. Consider repairing the alternator. * Finally, the hourmeter itself may be faulty and need to be replaced.

Summary

CHAPTER 1 INTRODUCTION

Loader Identification

Visual identification of key loader components and external features.

Control and Indicator Symbols

Explanation of various symbols used on the loader's instrument panel and controls.

CHAPTER 2 SAFETY

Mandatory Safety Shutdown Procedure

Steps required to safely shut down the loader before servicing or leaving unattended.

Safety Reminders

Essential safety checks and practices to follow before operating the loader.

Potential Hazards

Identification of common hazards associated with operating skid-steer loaders.

ANSI-Style Safety Decals

Details on ANSI-style safety decals located inside and outside the loader.

ISO-Style Safety Decals

Details on ISO-style safety decals located inside and outside the loader.

CHAPTER 3 CONTROLS AND SAFETY EQUIPMENT

Guards and Shields

Importance of guards and shields for operator protection.

Operator Restraint Bar and Seatbelt

Proper use of operator restraint bar and seatbelt, including safety interlocks.

Operator’s Seat Features

Description of the operator's seat and its adjustment mechanisms.

ROPS;FOPS

Information on the Roll-Over/Falling Object Protective Structure.

Parking Brake and Horn

Functionality and operation of the parking brake and horn.

Lift Arm Support Device

Procedure for engaging and disengaging the lift arm support device.

Loader Control Systems

Overview of T-Bar, Joystick, Hand/Foot, and Dual Hand control types.

Auxiliary Hydraulic Controls

Operation of standard and high-flow auxiliary hydraulic systems.

CHAPTER 4 OPERATION

Starting the Engine

Step-by-step procedure for starting the loader's engine safely.

Stopping the Loader

Recommended sequence for safely stopping the loader.

Parking the Loader

Guidelines for parking the loader securely.

Jump-starting

Safe procedure for jump-starting a discharged battery.

Changing Attachments

Steps for connecting and disconnecting various attachments.

Using a Bucket

Techniques for digging, loading, and dumping material using a bucket.

Highway Travel

Precautions and requirements for transporting the loader on public roads.

Lifting the Loader

Procedures and safety precautions for lifting the loader.

CHAPTER 5 SERVICE

Dealer Services

Areas of service recommended for authorized dealers due to specialized tools.

Replacement Parts

List of common replacement parts and their Gehl part numbers.

Loader Raising and Lowering Procedures

Step-by-step instructions for safely raising and lowering the loader.

Engine Compartment Access and Service

Procedures for accessing the engine compartment and performing basic service.

Lubrication

Guidelines and charts for lubricating various components of the loader.

Chaincases

Procedures for checking, adding, and draining oil in the chaincases.

Engine Air Cleaner

Maintenance and replacement procedures for engine air cleaner elements.

Engine Service

General engine service procedures including oil, filter, and mounting hardware checks.

Hydraulic System

Procedures for checking and changing hydraulic oil and filters.

Cooling System

Information on cleaning and maintaining the loader's cooling system.

Tires

Safety precautions and procedures for checking and servicing tires.

Electrical System

Information on circuit breakers and battery maintenance.

CHAPTER 6 TROUBLESHOOTING

Electrical System Issues

Common electrical problems and their solutions.

Engine Issues

Troubleshooting common engine starting and overheating problems.

Hydrostatic Drive System Issues

Diagnosing and resolving problems with the hydrostatic drive system.

Hydraulic System Issues

Troubleshooting common hydraulic system malfunctions.

CHAPTER 7 MAINTENANCE

Maintenance Interval Chart

Schedule outlining required maintenance tasks and intervals.

Maintenance Log

Logbook for recording completed maintenance procedures and dates.

CHAPTER 8 SPECIFICATIONS

Loader Specifications

Detailed specifications for different loader models.

Dimensional Specifications

Key dimensions and measurements for various loader models.

Capacities and Ratings

Load capacities and ratings for different attachments and models.

Common Materials and Densities

Table of material densities for selecting appropriate buckets.

Bucket Selection

Guidance on choosing the correct bucket based on material density.

CHAPTER 9 TORQUE SPECIFICATIONS

GEHL CONSTRUCTION WARRANTY

Gehl SL4640 Specifications

General IconGeneral
Operating Weight6, 170 lbs
Tipping Load3, 500 lbs
Height to Hinge Pin118 in
Width64 in
Length124 in
Fuel Capacity16.1 gal

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