Gilera DNA 50 - Engine from Vehicle; Removal of the engine from the vehicle

Removal of the engine from the vehicle
1. Disassemble the complete muffler.
2. Disassemble the rear wheel.
3. Disassemble the carburettor casing using the
four screws.
4. Disassemble the air filter using the two set
screws as shown in the figure.
5. Remove the three brake hose supports and dis-
assemble the calliper using the 5 screws as shown
in the photo.
6. Drain the cooling system by collecting the cool-
ant in a container and disconnecting the related
hose to the engine
7. Disconnect the electrical system connection
from the magneto, choke, thermistor and starter.
8. Disconnect the accelerator and mixer control
drives.
9. Disconnect the mixer oil, carburettor and vac-
uum pump hoses on the carburettor.
10. Disconnect the HV lead from the spark plug.
11. Remove the rear shock absorber set bolt from
the engine.
12. Unscrew the nut on the right side, then remove
the set pin for the engine-rocker arm from the left
side.
Locking torques (N*m)
Engine-swinging arm bolt 33 ÷ 41 Shock absorb-
er-engine pin 33 to 41 Nm Rear wheel axle nut 104
÷ 126
DNA 50 Engine from vehicle
ENG VE - 59