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Gilson VALVEMATE - User Manual

Gilson VALVEMATE
72 pages
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Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Gilson VALVEMATE and is the answer not in the manual?

Summary

Introduction

Description

The Gilson VALVEMATE® Valve Actuator provides automatic rotation of a 2-position or multi-position, low- or high-pressure valve.

Modes

The VALVEMATE has the following modes: Position, Unit ID, Baud rate, Valve, and Service.

Display

All status, parameter, and error codes appear on the front panel display.

Unpacking

Unpack the VALVEMATE and its accessories carefully from the carton. Check contents.

Customer Service

Gilson, Inc. and its worldwide network provide assistance: sales, technical applications, and instrument repair.

Technical Specifications

Details the instrument's specifications, including FCC compliance and operating requirements.

Installation

Electrical Setup

Details electrical connections and setup for the VALVEMATE's rear panel, including FUSE and MAINS.

Plumbing Setup

Guides on plumbing the VALVEMATE into a system, covering Rheodyne and Hamilton valves.

Checking the VALVEMATEs Configuration

Instructions on how to check and modify the Unit ID for external control of the VALVEMATE.

Valve Installation or Replacement

Directions for replacing or installing a valve, ensuring it's in its home position before installation.

Checking Valve Position and Liquid Flow

Procedures to verify correct valve installation by checking liquid flow through ports for different valve types.

If You Turned Power OFF During Valve Replacement

Troubleshooting steps if power is lost during valve installation, affecting coupling alignment.

Operation

Front Panel Control

Details how to use the VALVEMATE's front panel for complete valve control via keys and display.

Accessing Position Mode

Instructions on powering up the VALVEMATE and accessing the valve's current position display.

Change Valve Position

How to change the valve's position using the up/down arrow keys on the front panel.

Contact Closure Control

Explains how to remotely control valve rotation using contact closure pins on the VALVEMATE's rear panel.

Maintenance

Replacing the Fuse(s)

Instructions for safely disconnecting power and replacing blown fuses in the VALVEMATE.

Troubleshooting

Error Messages

Table listing VALVEMATE error codes, their descriptions, and recommended solutions.

Troubleshooting Common Issues

Guidance for common issues like power indicator not lighting, erratic noise, or input functions not operating.

Fluid Flow Problems

Addresses issues with fluid flow, including misaligned valves, incorrect plumbing, or clogged valves.

Repair and Return Policies

Information on how to get service, including warranty and non-warranty repair procedures.

Appendix A: Replacement Parts and Accessories

High-Pressure Valves

Lists part numbers and descriptions for various Rheodyne high-pressure stainless steel and PEEK valves.

Low-Pressure Valves

Lists part numbers and descriptions for Rheodyne low-pressure Teflon and Hamilton valves.

Replacement Valve Models

Lists part numbers and descriptions for various Rheodyne and Hamilton valves available as replacements.

Mounting Adapter Kits and Accessories

Lists adapter kits, wrenches, tubing, fittings, and other accessories for the VALVEMATE.

Appendix B: Valve Flow Path Diagrams

Rheodyne Valves

Provides graphical representations of flow paths for different Rheodyne valve models in various positions.

Hamilton Valves

Provides graphical representations of flow paths for different Hamilton valve models.

Appendix C: GSIOC Commands

GSIOC Control

Explains the Gilson Serial Input/Output Channel (GSIOC) interface for controlling Gilson equipment.

GSIOC Commands

Details the types of GSIOC commands (Buffered, Immediate) and provides examples for controlling the VALVEMATE.

Gilson VALVEMATE Specifications

General IconGeneral
BrandGilson
ModelVALVEMATE
CategoryController
LanguageEnglish