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Graco 232-504 - User Manual

Graco 232-504
32 pages
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308–550
Rev. H
Supersedes Rev. G
First
choice when
quality counts.

INSTRUCTIONS-PARTS
LIST
INSTRUCTIONS
This
manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.
POLYPROPYLENE
AND KYNAR
Husky
2150 Air-Operated
Diaphragm Pumps
120 psi (0.8 MPa, 8 bar) Maximum Fluid Working Pressure
120 psi (0.8 MPa, 8 bar) Maximum Air Input Pressure
*Model No. DF2– Polypropylene Pumps
*Model No. DF5–
Kynar Pumps
Model No. 232–504 Private-Label Polypropylene 2150 Pump (See page 24.)
*
NOTE:
Refer to the Pump Matrix on page 24 to
determine the Model No. of your pump.
US
Patent No. 5,368,452.
Other US and Foreign Patents Pending.
GRACO INC. P.O. BOX 1441
MINNEAPOLIS, MN
55440–1441
http://www.graco.com
COPYRIGHT
1995, GRACO INC.
Graco
Inc. is registered to I.S. EN ISO 9001

Questions and Answers

  • B
    brandy48Sep 23, 2025
    What causes fluid to leak externally from the ball check valves of my Graco Water Pump?
    • A
      Amanda TaylorSep 23, 2025
      External fluid leaks from the ball check valves can be caused by loose manifolds, a damaged seal between the manifold and seat, or damaged o-rings. To address this, tighten the manifold bolts or replace the seats or o-rings.
  • C
    Cheryl BarnesAug 25, 2025
    How to fix air leaks on my Graco 232-504 Water Pump?
    • I
      iwilliamsAug 25, 2025
      External air leaks in your Graco Water Pump can be caused by loose air valve cover or air valve cover screws, a damaged air valve gasket or air cover gasket, or loose air cover screws. Try tightening the screws, or inspecting and replacing the gaskets.
  • T
    Troy HarrisAug 25, 2025
    Why are there air bubbles in the fluid from my Graco 232-504 Water Pump?
    • M
      Michael LeeAug 26, 2025
      Air bubbles in the fluid can occur in your Graco Water Pump if the suction line is loose, a diaphragm has ruptured, the inlet manifold is loose, there is a damaged seal between the manifold and seat, damaged o-rings, or the fluid side diaphragm plate is loose. To resolve this, tighten the suction line, replace the diaphragm, tighten the manifold bolts, replace the seats or o-rings, or tighten/replace the fluid side diaphragm plate.
  • C
    Catherine AyalaAug 27, 2025
    What to do if my Graco 232-504 Water Pump operates erratically?
    • N
      Nathan Owens MDAug 27, 2025
      Erratic operation of your Graco Water Pump can stem from a clogged suction line, sticky or leaking balls, a ruptured diaphragm, or a restricted exhaust. You should inspect and clear any clogs in the suction line, clean or replace any sticky or leaking balls, replace the diaphragm, and remove any restrictions in the exhaust.
  • I
    iadamsAug 27, 2025
    Why won't my Graco 232-504 cycle, or why does it cycle once and stop?
    • A
      Alexis LaneAug 27, 2025
      If your Graco Water Pump won't cycle, or cycles once and stops, it could be due to a stuck or dirty air valve, a check valve ball that is severely worn and wedged in the seat or manifold, a check valve ball wedged into the seat due to overpressurization, or a clogged dispensing valve. Try disassembling and cleaning the air valve, replacing the ball and seat, installing a Pressure Relief Valve, or relieving pressure and clearing the dispensing valve.
  • D
    Dr. Jessica BarrSep 15, 2025
    Why does my Graco Water Pump exhaust excessive air at stall?
    • T
      Travis JohnsonSep 15, 2025
      Excessive air exhaust at stall can be caused by worn components in the air valve assembly, such as the air valve block, o-ring, plate, pilot block, u-cups, or pilot pin o-rings. Inspect these parts and replace if necessary. Also, worn shaft seals can cause this issue, so replace them if needed.
  • M
    michele90Sep 12, 2025
    Why is my Graco 232-504 Water Pump operating erratically?
    • J
      joann64Sep 13, 2025
      Erratic operation of your pump can stem from several issues. Check for a clogged suction line and clear any obstructions. Sticky or leaking balls may also be the cause, so clean or replace them. A ruptured diaphragm can also lead to this problem, requiring replacement. Lastly, ensure there is no restriction in the exhaust.
  • D
    Dr. Frederick AndersonSep 14, 2025
    What to do if my Graco Water Pump has fluid in the exhaust air?
    • M
      Mary HolmesSep 14, 2025
      If you find fluid in the exhaust air, the diaphragm may have ruptured, requiring replacement. Another potential cause is a loose fluid side diaphragm plate, which should be tightened or replaced.
  • D
    Daniel LarsonSep 5, 2025
    Why are there air bubbles in fluid from Graco Water Pump?
    • A
      Amanda OwensSep 5, 2025
      If you notice air bubbles in the fluid of your Graco Water Pump, it could be due to several reasons. The suction line might be loose and needs tightening. Alternatively, the diaphragm could be ruptured and require replacement. Another possibility is a loose inlet manifold, a damaged seal between the manifold and seat, or damaged o-rings; in this case, tighten the manifold bolts or replace the seats or o-rings. A loose diaphragm shaft bolt or damaged o-ring could also be the cause, requiring you to tighten or replace the bolt or replace the o-ring.
  • M
    mmorrisSep 2, 2025
    What to do if Graco Water Pump will not cycle, or cycles once and stops?
    • S
      sullivanscottSep 3, 2025
      If your Graco Water Pump will not cycle or cycles once and stops, several issues could be the cause. The air valve may be stuck or dirty, requiring disassembly and cleaning with filtered air. The check valve ball could be severely worn and wedged in the seat or manifold, necessitating replacement of both the ball and seat. Overpressurization could also wedge the check valve ball into the seat, in which case you should install a Pressure Relief Valve. Lastly, the dispensing valve might be clogged, requiring you to relieve pressure and clear the valve.

Graco 232-504 Specifications

General IconGeneral
BrandGraco
Model232-504
CategoryWater Pump
LanguageEnglish

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