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Graco LineLazer IV 200HS - User Manual

Graco LineLazer IV 200HS
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Repair - Parts List
LineLazer
IV 200
HS
Auto-Layout
System
Airless Line Striper
For application of line striping materials. For professional use only.
Not for use in explosive atmospheres.
3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure
See page 2 for model information.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
312190 309055
309277 312345
311254 312307
ti10234a
312226P
EN

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Questions and Answers

  • E
    Eric SextonSep 14, 2025
    What causes low stall pressure on Graco LineLazer IV 200HS?
    • J
      John BarnesSep 14, 2025
      If you observe low stall or run pressure shown on the display of your Graco Construction Equipment, it might be due to: * A new pump or new packings, where the pump break-in period takes up to 100 gallons of material. * A faulty transducer, so replace it.
  • L
    lhunterAug 25, 2025
    Why is fluid spitting from my Graco Paint Sprayer gun?
    • J
      Jenny MarshallAug 25, 2025
      If fluid is spitting from the gun of your Graco Paint Sprayer, here's what might be happening: * There may be air in the pump or hose. Check and tighten all fluid connections. * The tip may be partially clogged. Clear the tip. * The fluid supply may be low or empty. Refill the fluid supply.
  • T
    Tamara JohnsonAug 25, 2025
    How to prime a Graco Paint Sprayer if it's difficult?
    • D
      dbradfordAug 26, 2025
      If you're finding it difficult to prime the pump on your Graco Paint Sprayer, consider the following: * There may be air in the pump or hose. Check and tighten all fluid connections. Reduce engine speed and cycle pump as slowly as possible during priming. * The intake valve may be leaking. Clean the intake valve, ensuring the ball seat is not nicked or worn and that the ball seats well. Reassemble the valve. * The pump packings may be worn. * The paint may be too thick. Thin the paint according to the supplier’s recommendations. * The engine speed may be too high. Decrease the throttle setting before priming the pump.
  • J
    Jennifer JordanDec 1, 2025
    What to do if spray icon doesn't show on my Graco Paint Sprayer display?
    • N
      nicholehenryDec 1, 2025
      If the spray icon does not show on the display when fluid is sprayed from your Graco Paint Sprayer, consider the following: * A connector may be loose. Check that the 5-pin connector and reed switch are properly connected. * The interrupter may be improperly positioned. Turn the screw counterclockwise until the spray icon synchronizes with fluid spray. * The reed switch assembly may be damaged. Replace the reed switch assembly. * The magnet on the assembly may be missing. Replace the reed switch assembly. * A connector on the wiring harness or on the reed switch may be damaged. Disconnect the reed switch and 5-pin connector from the back of the control board. Check continuity between pin 1 on the 2-pin connector and pin 1 on the 5-pin connector, and between pin 2 on the 2-pin co...
  • I
    ibrownSep 15, 2025
    Why is the display not working on my Graco LineLazer IV 200HS Construction Equipment?
    • J
      John SilvaSep 15, 2025
      If the Graco Construction Equipment is operating, but the display is not, it could be due to: * A bad connection between the control board and display, so remove the display and reconnect it. * A damaged display, so replace it. * Loose cables, so connect the cables to the back of the control board. * The control board LED not flashing, so replace the control board.
  • J
    johnsonbrandonSep 23, 2025
    What to do if displacement pump output is low on Graco Construction Equipment?
    • V
      vhubbardSep 23, 2025
      To address displacement pump operates, but output is low on upstroke on your Graco Construction Equipment, service the piston ball if it is not seating or replace the packings if piston packings are worn or damaged.
  • S
    Sara NguyenSep 8, 2025
    Why does the pressure knob spin freely on my Graco Paint Sprayer?
    • K
      Kimberly Shea DDSSep 8, 2025
      If the pressure control knob on your Graco Paint Sprayer rotates freely with no pressure change, it's possible that: * The remote cable is broken or disconnected. Replace or reconnect the cable.
  • S
    Sarah Wright MDSep 8, 2025
    Why does my Graco Paint Sprayer engine bounce when striping?
    • S
      Stephen OlsenSep 8, 2025
      If the engine bounces when striping with your Graco Paint Sprayer, it could be because: * A spring is broken, loose, or missing. Replace or reconnect the spring.
  • U
    umcclainSep 23, 2025
    How to fix ghosting on Graco Construction Equipment?
    • O
      obenjaminSep 23, 2025
      To address poor dots or dots with ghosting on your Graco Construction Equipment: * Do the Auto-Layout Can Actuator Adjustment if the solenoid cartridge bar is too close to the aerosol marking can spray tip. * Ensure the engine speed is greater than 2600 rpm because the engine speed might be too slow. * Check that the aerosol can sprays and replace it if not, as the aerosol can might be malfunctioning. * Replace the solenoid module if it is malfunctioning.
  • T
    Terry GallegosSep 2, 2025
    What to do if the gallon counter on my Graco Paint Sprayer isn't working?
    • M
      Maria Jackson DDSSep 2, 2025
      If the gallon counter on your Graco Paint Sprayer is not working, check these potential causes: * A broken or disconnected wire. Check the wires and connections, and replace any broken wires. * A bad sensor. Replace the sensor. * A missing or damaged magnet. Replace the magnet and locate it in the correct spot.

Summary

Safety Information

Hazard Warnings and Precautions

Critical safety information regarding fire, health, and operational hazards.

Operation and Maintenance

Tip Selection and Application

Information on selecting and using spray tips for different materials.

General Repair and Grounding

Basic principles for equipment repair and grounding procedures.

Maintenance Procedures

Steps for pressure relief, periodic checks, and trigger lock usage.

Troubleshooting Common Issues

Solutions for operational problems and caster wheel adjustments.

Auto-Layout System Adjustments

Can Actuator Fine-Tuning

Procedures for adjusting the can actuator for optimal dot size.

Auto-Layout System Components

Engine Stop Switch and Control Board

Removal and installation of key electrical system components.

Pressure Control Transducer

Steps for removing and installing the pressure control transducer.

Control Board Diagnostics

Display Message Interpretation

Understanding display codes for system status and faults.

Sensor and Component Service

Distance Sensor Replacement

Guide for replacing the distance sensor on the sprayer.

Hydraulic Pump Service

Pump Removal and Installation

Detailed steps for servicing the hydraulic pump.

Fan Belt Service

Belt Removal and Installation

Steps for replacing the fan belt.

Engine Service

Engine Removal and Installation

Procedures for engine removal and installation.

Hydraulic Motor Rebuild

Motor Rebuild Procedure

Steps for rebuilding the hydraulic motor.

Fluid System Maintenance

Oil;Filter Change Procedure

Steps for changing hydraulic oil and filters.

Gallon Counter Service

Procedures for removing and installing the gallon counter.

Displacement Pump Service

Pump Removal and Installation

Procedures for removing and installing the displacement pump.

Parts Identification

Parts Overview Diagrams

Visual guide to component locations and parts pages.

Detailed Parts List

Comprehensive list of all parts with reference numbers and descriptions.

Wiring Diagram

Auto-Layout System Wiring Diagram

Electrical schematic for the Auto-Layout system components.

Technical Data and Support

Technical Specifications

Key performance and physical specifications of the sprayer.

Warranty and Information

Manufacturer warranty details and contact information.

Graco LineLazer IV 200HS Specifications

General IconGeneral
EngineHonda GX160
Operating Pressure2000 PSI
Power SourceGasoline
MaterialSteel
Max Flow Rate0.54 GPM
Flow Rate0.54 GPM
Paint Capacity5 gal (19 l)
Hose Length50 feet
Max Operating Pressure3300 psi

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