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Graco LineLazer IV 200HS - User Manual

Graco LineLazer IV 200HS
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Repair - Parts List
LineLazer
IV 200
HS
Auto-Layout
System
Airless Line Striper
For application of line striping materials. For professional use only.
Not for use in explosive atmospheres.
3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure
See page 2 for model information.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
312190 309055
309277 312345
311254 312307
ti10234a
312226P
EN

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Questions and Answers

  • L
    lhunterAug 25, 2025
    Why is fluid spitting from my Graco Paint Sprayer gun?
    • J
      Jenny MarshallAug 25, 2025
      If fluid is spitting from the gun of your Graco Paint Sprayer, here's what might be happening: * There may be air in the pump or hose. Check and tighten all fluid connections. * The tip may be partially clogged. Clear the tip. * The fluid supply may be low or empty. Refill the fluid supply.
  • T
    Tamara JohnsonAug 25, 2025
    How to prime a Graco Paint Sprayer if it's difficult?
    • D
      dbradfordAug 26, 2025
      If you're finding it difficult to prime the pump on your Graco Paint Sprayer, consider the following: * There may be air in the pump or hose. Check and tighten all fluid connections. Reduce engine speed and cycle pump as slowly as possible during priming. * The intake valve may be leaking. Clean the intake valve, ensuring the ball seat is not nicked or worn and that the ball seats well. Reassemble the valve. * The pump packings may be worn. * The paint may be too thick. Thin the paint according to the supplier’s recommendations. * The engine speed may be too high. Decrease the throttle setting before priming the pump.
  • E
    Eric PatelAug 26, 2025
    Why is there excessive paint leakage in my Graco Paint Sprayer?
    • L
      Lauren ClarkAug 27, 2025
      If you notice excessive paint leakage into the throat packing nut of your Graco Paint Sprayer, check the following: * The throat packing nut may be loose. Remove the throat packing nut spacer and tighten the throat packing nut just enough to stop the leakage. * The throat packings may be worn or damaged. Replace the packings. * The displacement rod may be worn or damaged. Replace the rod.
  • P
    pdavisAug 28, 2025
    Why is the fluid delivery low on my Graco Paint Sprayer?
    • K
      Kevin WilliamsAug 28, 2025
      If the fluid delivery is low on your Graco Paint Sprayer, here are some possible causes and solutions: * The pressure setting may be too low. Increase the pressure. * The displacement pump outlet filter (if used) may be dirty or clogged. Clean the filter. * The intake line to the pump inlet may not be tight. Tighten it. * The hydraulic motor may be worn or damaged. Bring the sprayer to a Graco distributor for repair. * There may be a large pressure drop in the fluid hose. Use a larger diameter or shorter hose.
  • X
    xtaylorAug 29, 2025
    What causes low output on the up-stroke of my Graco Paint Sprayer pump?
    • D
      Donna LaneAug 29, 2025
      If the displacement pump on your Graco Paint Sprayer operates, but the output is low on the up-stroke, it could be due to: * A piston ball that is not seating properly. Service the piston ball. * Piston packings that are worn or damaged. Replace the packings.
  • S
    Sherry HubbardAug 30, 2025
    Why is my Graco Paint Sprayer engine speed high at no load?
    • C
      Christy BryanAug 30, 2025
      If your Graco Paint Sprayer has a high engine speed at no load, the issue may be: * A misadjusted throttle setting. Reset the throttle to 3700 -- 3800 engine rpm at no load. * A worn engine governor. Replace or service the engine governor.
  • S
    Shawna WilliamsAug 31, 2025
    Why does my Graco Paint Sprayer overheat?
    • K
      keith52Aug 31, 2025
      If your Graco paint sprayer is overheating, consider these possibilities: * There may be paint buildup on the hydraulic components. Clean them. * The oil level may be low. Fill with oil.
  • O
    ortegacharlesSep 1, 2025
    Why is the pressure low on my Graco Paint Sprayer display?
    • C
      Charles WilliamsSep 1, 2025
      If a low stall or run pressure is shown on the display of your Graco Paint Sprayer, it could be due to: * A new pump or new packings. The pump break-in period takes up to 100 gallons of material. * A faulty transducer. Replace the transducer.
  • T
    Terry GallegosSep 2, 2025
    What to do if the gallon counter on my Graco Paint Sprayer isn't working?
    • M
      Maria Jackson DDSSep 2, 2025
      If the gallon counter on your Graco Paint Sprayer is not working, check these potential causes: * A broken or disconnected wire. Check the wires and connections, and replace any broken wires. * A bad sensor. Replace the sensor. * A missing or damaged magnet. Replace the magnet and locate it in the correct spot.
  • A
    Andrew VangAug 23, 2025
    Why won't my Graco Paint Sprayer engine start?
    • J
      johncrawfordAug 25, 2025
      If your Graco Paint Sprayer engine won't start, there are several potential reasons: * The engine switch may be OFF. Turn it ON. * The engine may be out of gas. Refill the gas tank. * The engine oil level may be low. Replenish oil if necessary. * The spark plug cable may be disconnected or damaged. Connect the spark plug cable or replace the spark plug. * The engine may be cold. Use the choke. * The fuel shutoff lever may be OFF. Move the lever to the ON position. * Oil may be seeping into the combustion chamber. Remove the spark plug, pull the starter 3 to 4 times, clean or replace the spark plug, and start the engine. Keep the sprayer upright to avoid oil seepage.

Summary

Safety Information

Hazard Warnings and Precautions

Critical safety information regarding fire, health, and operational hazards.

Operation and Maintenance

Tip Selection and Application

Information on selecting and using spray tips for different materials.

General Repair and Grounding

Basic principles for equipment repair and grounding procedures.

Maintenance Procedures

Steps for pressure relief, periodic checks, and trigger lock usage.

Troubleshooting Common Issues

Solutions for operational problems and caster wheel adjustments.

Auto-Layout System Adjustments

Can Actuator Fine-Tuning

Procedures for adjusting the can actuator for optimal dot size.

Auto-Layout System Components

Engine Stop Switch and Control Board

Removal and installation of key electrical system components.

Pressure Control Transducer

Steps for removing and installing the pressure control transducer.

Control Board Diagnostics

Display Message Interpretation

Understanding display codes for system status and faults.

Sensor and Component Service

Distance Sensor Replacement

Guide for replacing the distance sensor on the sprayer.

Hydraulic Pump Service

Pump Removal and Installation

Detailed steps for servicing the hydraulic pump.

Fan Belt Service

Belt Removal and Installation

Steps for replacing the fan belt.

Engine Service

Engine Removal and Installation

Procedures for engine removal and installation.

Hydraulic Motor Rebuild

Motor Rebuild Procedure

Steps for rebuilding the hydraulic motor.

Fluid System Maintenance

Oil;Filter Change Procedure

Steps for changing hydraulic oil and filters.

Gallon Counter Service

Procedures for removing and installing the gallon counter.

Displacement Pump Service

Pump Removal and Installation

Procedures for removing and installing the displacement pump.

Parts Identification

Parts Overview Diagrams

Visual guide to component locations and parts pages.

Detailed Parts List

Comprehensive list of all parts with reference numbers and descriptions.

Wiring Diagram

Auto-Layout System Wiring Diagram

Electrical schematic for the Auto-Layout system components.

Technical Data and Support

Technical Specifications

Key performance and physical specifications of the sprayer.

Warranty and Information

Manufacturer warranty details and contact information.

Graco LineLazer IV 200HS Specifications

General IconGeneral
EngineHonda GX160
Operating Pressure2000 PSI
Power SourceGasoline
MaterialSteel
Max Flow Rate0.54 GPM
Flow Rate0.54 GPM
Paint Capacity5 gal (19 l)
Hose Length50 feet
Max Operating Pressure3300 psi

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