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Graco LineLazer IV 200HS - User Manual

Graco LineLazer IV 200HS
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Repair - Parts List
LineLazer
IV 200
HS
Auto-Layout
System
Airless Line Striper
For application of line striping materials. For professional use only.
Not for use in explosive atmospheres.
3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure
See page 2 for model information.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
312190 309055
309277 312345
311254 312307
ti10234a
312226P
EN

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Questions and Answers

  • E
    Emily PalmerSep 3, 2025
    Why is my Graco Paint Sprayer hydraulic pump so noisy?
    • S
      Stephanie WangSep 3, 2025
      If there is excessive hydraulic pump noise in your Graco Paint Sprayer, it may be due to: * A low hydraulic fluid level. Shut off the sprayer and add fluid.
  • E
    Eric SextonSep 14, 2025
    What causes low stall pressure on Graco LineLazer IV 200HS?
    • J
      John BarnesSep 14, 2025
      If you observe low stall or run pressure shown on the display of your Graco Construction Equipment, it might be due to: * A new pump or new packings, where the pump break-in period takes up to 100 gallons of material. * A faulty transducer, so replace it.
  • T
    Terry GallegosSep 2, 2025
    What to do if the gallon counter on my Graco Paint Sprayer isn't working?
    • M
      Maria Jackson DDSSep 2, 2025
      If the gallon counter on your Graco Paint Sprayer is not working, check these potential causes: * A broken or disconnected wire. Check the wires and connections, and replace any broken wires. * A bad sensor. Replace the sensor. * A missing or damaged magnet. Replace the magnet and locate it in the correct spot.
  • J
    Jill HutchinsonSep 16, 2025
    Why is the fluid delivery low on my Graco LineLazer IV 200HS Construction Equipment?
    • S
      schneiderstephanieSep 16, 2025
      If your Graco Construction Equipment fluid delivery is low, consider the following: * Increase the pressure if the pressure setting is too low. * Clean the displacement pump outlet filter (if used) if it is dirty or clogged. * Tighten the intake line to the pump inlet if it is not tight. * Use a larger diameter or shorter hose if there is a large pressure drop in the fluid hose.
  • L
    Latasha HammondSep 15, 2025
    How to fix distance counter on Graco LineLazer IV 200HS Construction Equipment?
    • B
      Billy DaySep 15, 2025
      To fix the distance counter not operating properly on your Graco Construction Equipment: * Refer to “Spray icon does not show on display when fluid is sprayed” if the trigger sensor is not set correctly. * Check the connector and reconnect if there are bad wiring connections. * Adjust the space between the sensor and gear to .050 -/+ .020 in. if the distance sensor is not spaced correctly from the gear. * Remove the tire and press in or pull out the gear to align the sensor and gear if the distance sensor and gear are not aligned. * Replace the distance gear/wheel if gear teeth are missing or damaged. * Replace the sensor if the wire is cracked or broken.
  • J
    johnsonbrandonSep 23, 2025
    What to do if displacement pump output is low on Graco Construction Equipment?
    • V
      vhubbardSep 23, 2025
      To address displacement pump operates, but output is low on upstroke on your Graco Construction Equipment, service the piston ball if it is not seating or replace the packings if piston packings are worn or damaged.
  • J
    Jennifer JordanDec 1, 2025
    What to do if spray icon doesn't show on my Graco Paint Sprayer display?
    • N
      nicholehenryDec 1, 2025
      If the spray icon does not show on the display when fluid is sprayed from your Graco Paint Sprayer, consider the following: * A connector may be loose. Check that the 5-pin connector and reed switch are properly connected. * The interrupter may be improperly positioned. Turn the screw counterclockwise until the spray icon synchronizes with fluid spray. * The reed switch assembly may be damaged. Replace the reed switch assembly. * The magnet on the assembly may be missing. Replace the reed switch assembly. * A connector on the wiring harness or on the reed switch may be damaged. Disconnect the reed switch and 5-pin connector from the back of the control board. Check continuity between pin 1 on the 2-pin connector and pin 1 on the 5-pin connector, and between pin 2 on the 2-pin co...
  • P
    pdavisAug 28, 2025
    Why is the fluid delivery low on my Graco Paint Sprayer?
    • K
      Kevin WilliamsAug 28, 2025
      If the fluid delivery is low on your Graco Paint Sprayer, here are some possible causes and solutions: * The pressure setting may be too low. Increase the pressure. * The displacement pump outlet filter (if used) may be dirty or clogged. Clean the filter. * The intake line to the pump inlet may not be tight. Tighten it. * The hydraulic motor may be worn or damaged. Bring the sprayer to a Graco distributor for repair. * There may be a large pressure drop in the fluid hose. Use a larger diameter or shorter hose.
  • E
    Eric PatelAug 26, 2025
    Why is there excessive paint leakage in my Graco Paint Sprayer?
    • L
      Lauren ClarkAug 27, 2025
      If you notice excessive paint leakage into the throat packing nut of your Graco Paint Sprayer, check the following: * The throat packing nut may be loose. Remove the throat packing nut spacer and tighten the throat packing nut just enough to stop the leakage. * The throat packings may be worn or damaged. Replace the packings. * The displacement rod may be worn or damaged. Replace the rod.
  • T
    Tamara JohnsonAug 25, 2025
    How to prime a Graco Paint Sprayer if it's difficult?
    • D
      dbradfordAug 26, 2025
      If you're finding it difficult to prime the pump on your Graco Paint Sprayer, consider the following: * There may be air in the pump or hose. Check and tighten all fluid connections. Reduce engine speed and cycle pump as slowly as possible during priming. * The intake valve may be leaking. Clean the intake valve, ensuring the ball seat is not nicked or worn and that the ball seats well. Reassemble the valve. * The pump packings may be worn. * The paint may be too thick. Thin the paint according to the supplier’s recommendations. * The engine speed may be too high. Decrease the throttle setting before priming the pump.

Summary

Safety Information

Hazard Warnings and Precautions

Critical safety information regarding fire, health, and operational hazards.

Operation and Maintenance

Tip Selection and Application

Information on selecting and using spray tips for different materials.

General Repair and Grounding

Basic principles for equipment repair and grounding procedures.

Maintenance Procedures

Steps for pressure relief, periodic checks, and trigger lock usage.

Troubleshooting Common Issues

Solutions for operational problems and caster wheel adjustments.

Auto-Layout System Adjustments

Can Actuator Fine-Tuning

Procedures for adjusting the can actuator for optimal dot size.

Auto-Layout System Components

Engine Stop Switch and Control Board

Removal and installation of key electrical system components.

Pressure Control Transducer

Steps for removing and installing the pressure control transducer.

Control Board Diagnostics

Display Message Interpretation

Understanding display codes for system status and faults.

Sensor and Component Service

Distance Sensor Replacement

Guide for replacing the distance sensor on the sprayer.

Hydraulic Pump Service

Pump Removal and Installation

Detailed steps for servicing the hydraulic pump.

Fan Belt Service

Belt Removal and Installation

Steps for replacing the fan belt.

Engine Service

Engine Removal and Installation

Procedures for engine removal and installation.

Hydraulic Motor Rebuild

Motor Rebuild Procedure

Steps for rebuilding the hydraulic motor.

Fluid System Maintenance

Oil;Filter Change Procedure

Steps for changing hydraulic oil and filters.

Gallon Counter Service

Procedures for removing and installing the gallon counter.

Displacement Pump Service

Pump Removal and Installation

Procedures for removing and installing the displacement pump.

Parts Identification

Parts Overview Diagrams

Visual guide to component locations and parts pages.

Detailed Parts List

Comprehensive list of all parts with reference numbers and descriptions.

Wiring Diagram

Auto-Layout System Wiring Diagram

Electrical schematic for the Auto-Layout system components.

Technical Data and Support

Technical Specifications

Key performance and physical specifications of the sprayer.

Warranty and Information

Manufacturer warranty details and contact information.

Graco LineLazer IV 200HS Specifications

General IconGeneral
EngineHonda GX160
Operating Pressure2000 PSI
Power SourceGasoline
MaterialSteel
Max Flow Rate0.54 GPM
Flow Rate0.54 GPM
Paint Capacity5 gal (19 l)
Hose Length50 feet
Max Operating Pressure3300 psi

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