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HARDI-EVRARD ALPHA PLUS 4100 User Manual

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EVRARD
GGRROOUUPPEE
HARDI
Reference : 677833
Edition : 07/05
OPERATING and
MAINTENANCE Manual
HARDI
HARDI
NO
NO
V
V
A
A
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HARDI-EVRARD ALPHA PLUS 4100 Specifications

General IconGeneral
BrandHARDI-EVRARD
ModelALPHA PLUS 4100
CategoryPaint Sprayer
LanguageEnglish

Summary

Declaration of Conformity and Initial Operation

Sprayer Safety Precautions

Essential safety warnings and protective measures for operating the sprayer.

Accumulator Commissioning and Maintenance

Accumulator Marking and Commissioning

Specifications, marking, and safe commissioning procedures for the accumulator.

Accumulator Mounting and Inflation Procedures

Procedures for mounting the accumulator and inflating refillable units.

Accumulator Maintenance and Disposal

Scheduled maintenance, leak checks, and guidelines for accumulator disposal.

Sprayer Description and Identification

General Sprayer Safety Precautions

Pictorial and textual warnings covering falling parts, user error, and hot surfaces.

Engine Access and Starting

Engine Starting Checklist and Procedures

Pre-start checks and steps for safely starting the engine.

Engine Accelerator and Stopping

Engine Stopping Procedure and Safety

Step-by-step guide for safely stopping the engine, including parking brake engagement.

Advance Control and Braking

Driver's Control Lever Usage

How to use the control lever for forward, reverse, braking, and stopping.

Parking and Emergency Brakes

Four-Wheel Steering Operation

Engaging Four-Wheel Steering Mode

Steps to engage four-wheel steering for simultaneous front and rear wheel movement.

Spray Pump Operation

Boom Functions and Controls

Boom Folding Safety Precautions

Safety rules for operating boom folding functions, ensuring stationary and flat ground.

Air Assistance System

Air Speed and Volume Settings

Guide to adjusting air speed and volume for optimal spray droplet control and penetration.

Air and Liquid Angling Adjustment

Optimizing spray quality by adjusting air and liquid angles to counter wind and crop conditions.

Optimizing Air Assistance

Air Speed and Angling Rules

Water Sensitive Paper for Spray Analysis

Using Water Sensitive Paper

How to use water sensitive paper to find the best air settings for spraying.

Advanced System Adjustments

Electronic Anti-Skid Unit Operation

How the anti-skid system prevents wheel spin on difficult terrain.

Spray System Preparation: Nozzles and Filters

Spray Filters and Pump Checks

Spray System Adjustments

Operating the Liquid System

Chemical Filling Procedures

HARDI FILLER Chemical Inductor

Spraying Operations

Care and Maintenance Program

Running-In Period Maintenance

Maintenance tasks to be performed during the initial running-in period of the machine.

Periodic and Occasional Maintenance

Periodic Maintenance Schedule

Maintenance tasks scheduled at different operating hour intervals.

Engine Maintenance Procedures

Engine System Maintenance

Air Filter Cleaning and Replacement

Procedures for cleaning or replacing the air filter cartridge and resetting the indicator.

Engine Oil Change and Fuel Venting

Steps for changing engine oil and venting the fuel circuit after maintenance.

Fuel System Filter and Tank Maintenance

Scheduled Maintenance: Hourly and Daily

50-Hour Maintenance Checks

250-Hour Maintenance: Hydraulic Filters

Replacing Hydraulic Oil Filters

Procedure for replacing hydraulic oil filter cartridges, using genuine parts.

Filter Replacements: Hydrostatic and Cab

Carbon Cab Filter Replacement

Replacing carbon cab filters for optimal air filtration and user health.

500-Hour Maintenance Tasks

HAZ Boom Adjustment and Suspension

Outer Boom Section and Annual Checks

Annual Nitrogen Accumulator Checks

Annual checks and safety advice for nitrogen accumulators, requiring professional service.

Valves, Diaphragms, and Battery Maintenance

Battery Maintenance and Safety Precautions

Ensuring battery readiness through regular charging and following safety precautions.

Fan Transmission Maintenance

Fan Transmission Priming Procedure

Procedure for priming the fan transmission after pump or motor change.

Fan Transmission Pressure Adjustment

Checking and adjusting feed and working pressures for the fan transmission.

Boom Break-away and Damper Maintenance

Off-Season Storage Procedures

Sprayer Winterization Steps

Detailed steps for preparing the sprayer for winter storage, including cleaning and antifreeze.

Preparation After Off-Season Storage

Recommissioning Steps After Storage

Procedures to prepare the sprayer for the next season after a storage period.

Troubleshooting: Electrical System

Fuse and Relay Identification

List of fuses and relays and their corresponding circuits for troubleshooting.

Air Conditioning Troubleshooting

Air Conditioning Wiring Diagram

Wiring diagram for the air conditioning system, illustrating components and connections.

Air Conditioning Problems and Solutions

Common problems with the compressor, condenser, and evaporator, with their solutions.

Engine and Steering Troubleshooting

Engine Operation Faults

Troubleshooting common engine issues like overheating, starting problems, and acceleration.

Four-Wheel Steering Faults

Diagnosing issues with inductive sensors, distributors, and the four-wheel steering system.

Hydraulic Circuit Troubleshooting

Hydraulic Oil Level Alarm Response

Responding to the oil level alarm, checking for leaks, and refilling hydraulic oil.

Towing Procedures and Safety

Essential steps for towing the unit safely in case of hydrostatic or engine failure.

Towing Wheel Motor Procedures

Towing Wheel Motors (Standard Brake)

Using onboard kit to prepare wheel motors for towing in standard brake versions.

Towing Wheel Motors (Combined Brake)

Steps to release the brake and prepare wheel motors for towing with combined brake systems.

Towing Wheel Motors (DYNA+ Version)

DYNA+ Wheel Motor Towing Preparation

Using pump and selector valve to release parking brake for DYNA+ towing.

Post-Towing Hydrostatic Adjustment

Adjusting hydrostatic pump valves after towing to ensure correct operation.

Mobile Unit and Boom Control Troubleshooting

Mobile Unit Operation Faults

Troubleshooting issues with unit movement, speed, and hydraulic circuit temperature.

Boom Control Distributor Faults

Diagnosing faults in the boom control distributor, including LEDs and electrical circuits.

Hydraulic Circuit Diagram (Combined Brake)

Combined Brake Hydraulic Circuit

Detailed hydraulic circuit diagram for the combined brake system.

Spraying Circuit Troubleshooting

Pump Priming and Foam Issues

Troubleshooting pump priming problems and foam formation due to agitation.

Admixture and Spraying Accuracy

Diagnosing issues with product admixture and spraying accuracy due to filters or valves.

Spraying Performance Troubleshooting

No Spraying or Pressure Issues

Troubleshooting causes for no spraying, no pressure, or non-working remote valves.

Volume/Ha and Nozzle Inaccuracies

Resolving issues with volume/ha accuracy, nozzle selection, and regulating valve limit switch.

Wheel Sensor Calibration

Checking wheel sensor distance and disc/wheel distortion for accurate speed sensing.

Gauge and Pendulum Lock Troubleshooting

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