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33
©HBS Bolzenschweiss-Systeme GmbH & Co. KG
All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer
12 Welding
Determining the Charging Voltage for the Welding Guns C 08 and CA 08
Material
of welding elements
Diameter of welding elements
Charging
voltage
1)
CDi 2302
in V
Welding rate
4)
in studs/min
metric
PT, UT IT
Material of workpiece: Mild steel (suitable for welding)
4.8 (suitable for welding) M3, 3 mm -- 60 33
4.8 (suitable for welding) M4, 4 mm -- 80 30
4.8 (suitable for welding) M5, 5 mm 5 mm, M3 100 24
4.8 (suitable for welding) M6, 6 mm 6 mm, M4 130 17
4.8 (suitable for welding) M8, 7.1 mm 7.1 mm, M5 170 12
4.8 (suitable for welding) M10, 10 mm
6) 6)
220
2) 6)
9
Material of workpiece: Galvanised steel (suitable for welding)
4.8 (suitable for welding) M3, 3 mm -- 80 30
4.8 (suitable for welding) M4, 4 mm -- 120 18
4.8 (suitable for welding) M5, 5 mm 5 mm, M3 170 12
4.8 (suitable for welding) M6, 6 mm 6 mm, M4 210 9
4.8 (suitable for welding) M8, 7.1 mm 7.1 mm, M5 -- --
4.8 (suitable for welding) M10, 10 mm
6) 6)
-- --
Material of workpiece: Alloyed steel (suitable for welding)
A2-50 M3, 3 mm -- 60 33
A2-50 M4, 4 mm -- 70 31
A2-50 M5, 5 mm 5 mm, M3 90 26
A2-50 M6, 6 mm 6 mm, M4 130 17
A2-50 M8, 7.1 mm 7.1 mm, M5 170 12
A2-50 M10, 10 mm
6) 6)
210
2) 6)
9
Material of workpiece: Alloyed steel (suitable for welding)
CuZn37 M3, 3 mm -- 60 33
CuZn37 M4, 4 mm -- 70 31
CuZn37 M5, 5 mm 5 mm, M3 100 24
CuZn37 M6, 6 mm 6 mm, M4 150 14
CuZn37 M8, 7.1 mm 7.1 mm, M5 220 9
CuZn37 M10, 10 mm
6) 6)
-- --
Material of workpiece: Aluminium
AlMg3 M3, 3 mm -- 60 33
AlMg3 M4, 4 mm -- 80 30
AlMg3 M5, 5 mm 5 mm, M3 100 24
AlMg3
5)
M6, 6 mm 6 mm, M4 140
3)
15
AlMg3
5)
M8, 7.1 mm
5)
7.1 mm, M5
5)
-- --
AlMg3
5)
M10, 10 mm
5) 6) 5) 6)
-- --
1)
to be checked by test weldings
2)
only in combination with welding gun C 08 possible
3)
only in combination with welding gun CA 08 possible
4)
ambient temperature: 20 °C
5)
Due to the material characteristics of Aluminium and the corresponding limitations regarding the process stabili-
ty a maximum stud diameter of 6 mm is recommended.
6)
Welding element is not standardized according to DIN EN ISO 13918, but manufactured by the manufacturer‘s
discretion. The welding parameters should be determined by test weldings.

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