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HBS A 12 - User Manual

HBS A 12
40 pages
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©HBS Bolzenschweiss-Systeme GmbH & Co. KG
All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer
Operating Manual
A 12
Stud Welding Gun
93-20-270
2021
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Summary

Important Safety Precautions

General Operational Safety

Covers hazards from incorrect use, unauthorized personnel, and modifications.

Specific Health and Environmental Hazards

Addresses risks from EMF, fumes, particulates, and sparks.

Equipment Protection

Guidance on safeguarding the stud welding unit from external contaminants.

EMF Directive Compliance

Details safety measures related to electromagnetic fields as per directive 2013/35/EU.

Symbols and Terms Used

Hazard and Information Symbols

Explains the meaning of various hazard, warning, and informational symbols.

Operational Symbols and Guides

Defines symbols for fire hazards, work instructions, and cross-references.

Glossary of Technical Terms

Provides definitions for key terms related to stud welding operations.

Scope of Supply

Standard Inclusions

Lists the basic configuration components included with the stud welding gun.

Optional Accessories

Details additional accessories available for purchase for the stud welding gun.

Technical Data

Stud Welding Gun Type A 12 Specifications

Presents detailed technical specifications for the A 12 stud welding gun.

Intended Use

Application and Compatibility

Defines the proper and intended applications and unit compatibility for the stud welding gun.

Warranty

Warranty Terms and Conditions

Outlines warranty coverage, common exclusions, and conditions for validity.

Design and Function

Components and Operational Features

Describes the main parts and functional aspects of the stud welding gun.

Welding Process

Drawn Arc Stud Welding Method

Specifies that the gun is intended for drawn arc stud welding procedures.

Preparing the Stud Welding Gun

Mounting the Chuck

Step-by-step instructions for attaching the chuck to the stud welding gun.

Mounting the Leg Assembly

Guide on how to install the leg assembly onto the stud welding gun.

Setting Welding Parameters

Guidelines for insertion depth, lift, and spring force based on welding elements.

Adjusting Lift

Procedure for adjusting the lift setting of the welding piston.

Adjusting Spring Force

Instructions for setting the spring force for the welding piston.

Setting Insertion Depth (Protrusion)

Procedure for adjusting the protrusion of the welding element.

Welding

Operational Procedures and Warnings

Instructions on working with the stud welding unit and potential dangers.

Troubleshooting

Common Faults and Solutions

Identifies common faults and provides solutions for the stud welding gun.

Maintenance and Care

Cleaning the Stud Welding Gun

Instructions on how to clean the stud welding gun safely and effectively.

Inspection and Testing Procedures

Procedures for inspecting and testing the stud welding gun before use.

Storage

Proper Storage Conditions

Guidelines for storing the stud welding gun when not in use.

Disposal

Environmentally Safe Disposal

Instructions for the environmentally safe disposal of the stud welding gun.

HBS A 12 Specifications

General IconGeneral
BrandHBS
ModelA 12
CategoryWelding System
LanguageEnglish

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