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HBS CD 2301 - User Manual

HBS CD 2301
70 pages
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CD 2301
Power Unit
North America
92-12-0231A
Operating Manual
2010
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Summary

General Information

User Qualification Requirements

Details the necessary qualifications and suitability for operating the power unit.

Owner Responsibilities

Outlines owner duties regarding manual accessibility and operator training.

Guide to Operating Manual

Provides an overview of the manual's structure and chapter references.

Safety Symbols Explained

Defines the meaning of various safety symbols used throughout the document.

General Safety Instructions

Presents critical safety warnings concerning life threats and improper operation.

Intended Use of Equipment

Defines the proper and improper applications for the stud welding unit.

Transportation, Packaging, and Storage

Provides guidelines for handling, packing, and storing the power unit.

Accompanying Documents

Lists other essential documents that must be observed with this manual.

Device Markings

Details important markings and safety symbols found directly on the power unit.

Delivery Contents

Starting Up the Unit

Workplace Requirements

Outlines essential conditions for the work environment, including ventilation and safety.

Connecting to Primary Power Supply

Step-by-step guide for safely connecting the unit to electrical power.

Connecting the Welding Gun

Instructions for physically connecting the welding gun to the power unit.

Ground Connection Procedure

Details the process for establishing a proper ground connection for safe operation.

Changing the Working Place

Procedures for safely moving the equipment to a new location.

Unit Functionality

Power Unit Components

Identifies and explains the main internal assemblies of the power unit.

Keyboard and Display Overview

Describes the control panel, including buttons, indicators, and display functions.

Stud Welding Procedure

Safety Instructions for Welding

Provides critical safety warnings specific to the stud welding process.

Functional Principle of Stud Welding

Explains how the stud welding process works, detailing the underlying mechanisms.

Contact Stud Welding Process

Describes the specific process and steps involved in contact stud welding.

Gap Stud Welding Process

Describes the specific process and steps involved in gap stud welding.

Welding Preparation Steps

Lists the essential steps and checks before commencing welding operations.

Achieving High-Strength Welds

Details requirements for achieving high-strength welds, including surface preparation.

Determining Welding Parameters

Guides on how to adjust settings like charging voltage based on material and element type.

Switching on the Power Unit

Step-by-step guide on how to safely power on the stud welding unit.

Adjusting Capacitor Charging Voltage

Instructions for setting the charging voltage using the unit's controls.

Using the Library Mode

Explains how to use the library mode for pre-selecting or modifying welding parameters.

Performing the Welding Procedure

Outlines the correct procedure for performing a stud weld.

Checking Weld Quality

Methods for assessing the quality of performed welds.

Visual Inspection of Welds

Describes how to visually inspect welds for common defects and their causes.

Performing a Bending Test

Explains how to perform a bending test to evaluate weld strength.

Understanding Arc Blow Effect

Details the phenomenon of arc blow, its causes, and corrective actions.

Malfunctions and Corrective Actions

Lists common problems, their causes, and troubleshooting steps.

Welding Element Information

Information on compatible welding elements and their specifications.

Switching Off the Power Unit

Temporary Switching Off

Instructions for temporarily powering down the unit.

Equipment Disposal

Guidance on the proper and environmentally friendly disposal of the unit.

Care and Maintenance

Safety Instructions for Maintenance

Safety precautions to observe before performing maintenance or repairs.

Regular Maintenance Operations

Procedures for routine cleaning and upkeep of the power unit.

Tools for Maintenance

Lists the necessary tools for maintenance and opening the unit.

Opening the Power Unit

Step-by-step guide on how to safely open the power unit for internal access.

Appendix

Technical Data

Comprehensive technical specifications of the CD 2301 power unit.

Spare Parts List

Lists available spare parts for the CD 2301 power unit with order numbers.

Circuit Diagram

Provides the electrical schematic for the power unit for troubleshooting.

Environmentally Admissible Disposal

Details how to dispose of replaced parts and the unit responsibly.

Glossary

Regulations and Standards

Further Instructions

Guarantee Clauses

Confirmation

Feedback Form

Service and Support

Index

HBS CD 2301 Specifications

General IconGeneral
Input Voltage230 V
Stud Diameter (Stainless Steel)2 - 8 mm
Stud Diameter (Aluminum)2 - 6 mm
Input Frequency50 / 60 Hz
Welding processCapacitor Discharge (CD)

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