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HBS CDi 2302 - User Manual

HBS CDi 2302
56 pages
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©HBS Bolzenschweiss-Systeme GmbH & Co. KG
Alle Rechte vorbehalten – Nachdruck, auch auszugsweise, nur mit Genehmigung des Herstellers
Operating Manual
CDi 2302
Stud Welding Unit
92-10-2302B
2017

Questions and Answers

  • S
    Shelly LucasAug 2, 2025
    What to do if my HBS CDi 2302 Welding System shows no display?
    • O
      Olivia WilliamsAug 2, 2025
      If your HBS Welding System shows no display, there could be several reasons: * Ensure the ground connection is properly tightened. * Verify that the gun is correctly connected. * Address high transition resistance by cleaning or grinding the material surface. * A broken ground cable could be the issue, consider replacing it. * Also, check the welding gun cable for damage and replace if necessary. * The magnetic circuit might be interrupted; in this case, replace the solenoid or control cable.
  • C
    Cheryl NolanAug 7, 2025
    What to do if the HBS Welding System shows continuously red display: EtA?
    • S
      Sean PetersonAug 7, 2025
      If your HBS Welding System is showing a continuous red display with 'EtA', it indicates that the arrow keys are sticking. Press the arrow keys to resolve this issue.
  • T
    Taylor AndersenAug 11, 2025
    What to do if my HBS CDi 2302's light signal of primary switch does not light?
    • O
      olsonkathrynAug 12, 2025
      If the light signal on the primary switch of your HBS Welding System isn't lighting up, the issue could be a defective primary outlet, in which case you should replace it. Alternatively, the mains cable might be broken and need replacement.
  • M
    Michael AndersonAug 17, 2025
    What to do if my HBS CDi 2302 Welding System shows no LED display at the front?
    • B
      Brandon ColemanAug 17, 2025
      If there is no LED display at the front of your HBS Welding System, it could be due to a defective fuse F4 10 AT, which you should replace on the front plate of the stud welding unit. Another possible cause is interrupted leads, which would also need to be replaced.
  • D
    Debbie AriasAug 22, 2025
    Why is the gun not lifting on my HBS CDi 2302 Welding System?
    • R
      Russell ScottAug 22, 2025
      If the gun on your HBS Welding System isn't lifting, even when it should, it could be due to the following reasons: * No lift is adjusted, so modify the set parameters. * There may be a short circuit in the solenoid circuit of the gun, which requires replacing the control cable-connector, control cable, and solenoid. * The solenoid itself might be defective and need replacement.
  • A
    aaronlopezAug 27, 2025
    What to do if my HBS CDi 2302 shows continuously red display: EtP?
    • R
      Rachel BrownAug 27, 2025
      If your HBS Welding System displays a continuous red 'EtP' error, it means the device temperature increased too fast. The stud welding unit will reset automatically to resolve this issue.

Summary

Important Safety Precautions

General Operating Safety Warnings

Covers hazards from incorrect use, unauthorized personnel, and modifications.

Cardiac Device and Fume Safety

Details risks to cardiac devices from electromagnetic fields and health damage from fumes.

Symbols and Terms Used

Technical Data

CDi 2302 Specifications

Lists detailed technical data including welding range, materials, rate, capacitance, and dimensions.

Intended Use

Components of the Stud Welding Unit

Welding Process

Preparing Workplace and Welding Process

Workplace Safety Hazards

Alerts to dangers from fumes, fire, explosion, tripping, falling, and weld spatter.

Connection

General Connection Safety

Emphasizes preparing the workplace, electric shock hazards, and securing cables.

11.1 Connecting Welding Gun Cables

Instructions for connecting the welding current and control cables to the unit.

11.3 Connecting to Mains Supply

Covers checking earthing, matching voltage, and safe plug-in procedure.

Welding

Heart Pacemaker Safety During Welding

Warns about electromagnetic fields affecting pacemakers during welding.

12.2 Determining Charging Voltage

Explains factors affecting charging voltage and the use of tables for setting it.

12.4 Performing the Welding Process

Details the steps for performing the welding process and associated electrical safety.

Explosive Gases and Fire Hazards

Warns against welding in explosive atmospheres or on contaminated vessels.

Checking the Quality of the Weld

Troubleshooting

General Troubleshooting Precautions

Warns about unqualified personnel performing repairs and the need for qualified technicians.

Shutting Down

Maintenance and Care

Service & Support

HBS CDi 2302 Specifications

General IconGeneral
BrandHBS
ModelCDi 2302
CategoryWelding System
LanguageEnglish

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