Ÿ To adjust the free play, loosen the lock nut
(3). Turn the adjusting nut (4) to obtain the
obtain the specified free play. Tighten the
lock nut and check the adjustment.
(1) Free play:10-20 mm (2) Clutch lever
Ÿ If proper adjustment cannot be obtained or
the clutch does not work correctly, visit your
Authorised workshop.Hero MotoCorp
Ÿ Check that the clutch cable routing is
correct.
NOTE
Other Checks
Check for smooth rotation of the throttle grip
from the fully open to the fully closed position.
Check at full left and full right steering
positions. Inspect the condition of the throttle
Ÿ Check for clutch cable model. Use genuine
clutch cables.
Ÿ Check for clutch cable routing.
Cable inspection
Ÿ Check the clutch cable for kinks or signs of
wear that could cause sticking or failure.
Throttle operation & free play adjustment
3
4
A
B
(3) Lock nut (4) Clutch cable adjusting nut
(A) Decrease free play (B) Increase free play
the throttle. The vehicle should start
smoothly and accelerate.
Ÿ Start the engine, press the clutch lever and
shift into gear. Make sure the engine does
not stall, and the vehicle does not creep.
Gradually release the clutch lever and open
(1) Free play:2-6 mm
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