Pg .i M1620
TABLE OF CONTENTS
SECTION 1 - INSTALLATION
Safety Precaution .................................................................................................. 1.1
Lifting Instruction .................................................................................................. 1.2
Foundation, Levelling and Anchoring ....................................................................... 1.3
Wiring Connections .................................................................................................. 1.4
Cutting Fluid and Hydraulic Oil ................................................................................ 1.5
SECTION 2A - Control Console
Start-Up .................................................................................................................... 2.1
Manual Operation .................................................................................................. 2.1
Operator control panel switches (Detailed explanations) ........................................... 2.2
Control System, Mitsubishi PLC 100 ....................................................................... 2.5
PLC Control description ................................................................................ 2.6
Function button description ................................................................................ 2.7
Single Cycle Operation ................................................................................ 2.8
Automatic operation ......................................................................................... 2.9
Working With A Queue ................................................................................ 2.10
Kerf correction .................................................................................................. 2.11
SECTION 2B - SAW CUTTING CONTROLS
Blade Basics ........................................................................................................... 2.13
Variable Speed Control ......................................................................................... 2.13
Hydraulic Feed Control ......................................................................................... 2.14
Cutting Parameter Chart (usage instruction) .............................................................. 2.15
Step 1 Determine Effective Material Width .................................................... 2.16
Step 2 Set Feed Force Limit ...................................................................... 2.17
Step 3 Determine Optimum Blade Pitch, Teeth Per Inch .................................. 2.18
Step 4 Determine Optimum Blade Speed .................................................... 2.19
Step 5 Determine Feed Rate Setting ............................................................. 2.19
Additional Cutting Set-Up Examples ....................................................................... 2.20
SECTION 2C - MECHANICAL CONTROLS
Coolant Flow ........................................................................................................... 2.23
SECTION 3 - MAINTENANCE AND TROUBLESHOOTING
Lock-out and procedure ......................................................................................... 3.1
Blade Changing .................................................................................................. 3.2
Blade Brush ........................................................................................................... 3.3
Blade Guides ........................................................................................................... 3.3
Lubrication ........................................................................................................... 3.4
Hydraulic Maintenance ......................................................................................... 3.5
Cleanliness ........................................................................................................... 3.5
Trouble Shooting .................................................................................................. 3.6
Programmable Lenght Control ................................................................................ 3.9
Mitsubishi PLC 100 Parameters ................................................................................ 3.10
PLC 100 Trouble Shooting ......................................................................................... 3.11
PLC 100 Inputs and Outputs ................................................................................ 3.17
PLC 100 Calibration Procedure ................................................................................ 3.19
Service Record & Notes ......................................................................................... 3.21
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