HydraMaster Titan 625 - Page 6

Titan 625 Owner’s Manual - iv
List of Figures
Figure 1-1. Hard Water Map of Mainland United States ............................................1-16
Figure 2-1. Location of Roof Vents in Vehicle ..............................................................2-1
Figure 2-2. Recommended Location of Titan 625 in Van .............................................2-3
Figure 2-3. Install Fuel Pump, Outlet Side Up ..............................................................2-6
Figure 2-4. Fuel Pump Must Be in Vertical Position ..................................................... 2-6
Figure 4-1. Titan 625 Upper Dash Assembly ...............................................................4-1
Figure 4-2. Titan 625 Lower Dash Assembly ...............................................................4-2
Figure 4-3. Temperature Control Dial ...........................................................................4-3
Figure 4-4. High Pressure Control Panel .....................................................................4-5
Figure 4-4. Location of Chemical System Switches ..................................................... 4-6
Figure 4-5. Location of Blower Lube Port .....................................................................4-7
Figure 5-1. Remove Valve Cap and Valve Assembly ...................................................5-8
Figure 5-2. Inspect Manifold and Old Valves ...............................................................5-8
Figure 5-3. Replace Center Inlet Check Valve With Modied Check Valve .................5-9
Figure 5-4. Apply Grease and Install Valves ............................................................... 5-9
Figure 5-5. Replace Valve Cap and Torque to 95 ft. lbs. .............................................5-9
Figure 5-6. Separate Manifold from Crankcase ........................................................ 5-10
Figure 5-7. Seal Assemblies May Come O󰀨 with Manifold ........................................5-10
Figure 5-8. Examine Ceramic Plungers .................................................................... 5-10
Figure 5-9. Remove Stainless Steel Plunger Bolt and Ceramic Plunger .................. 5-11
Figure 5-10. Install O-ring, Apply Sealant and Slide Plunger over Plunger Guide ..... 5-11
Figure 5-11. Extract Retainers and Seals ................................................................. 5-12
Figure 5-12. Seal Kit and Insertion Tool for Seal Installation .................................... 5-13
Figure 5-13. Install Seal Assembly Using O-Ring Grease ........................................ 5-13
Figure 5-14. Install Retainers into Cavities ................................................................5-14
Figure 5-15. Press Low Pressure Seal Assembly into Cavity ....................................5-14
Figure 5-16. Re-install Manifold and Torque Fasteners ............................................ 5-15
Figure 5-17. Torque Sequence in “X” Pattern ........................................................... 5-15
Figure 5-18. Torque Bolts to 22 ft. lbs ........................................................................5-15
Figure 5-19. Recirculation Fitting ...............................................................................5-17
Figure 6-1. Water, Chemical and Solution Flow Diagram ...........................................6-3
Figure 6-2. Chemical Flow Diagram ............................................................................6-4
Figure 6-3. Exhaust Flow Diagram ...............................................................................6-5