HPR400XD Auto Gas – 806160 1
HPR400XD auto gas instruction manual revision changes (806160)
Changed
Page
Description of changes for revision 3 (date of revision - 9/2011)
Global Inch marks (“) have been replaced by the abbreviation (in).
EMC-1 through
W-2
Updated the format and information for both the Electromagnetic compatibility and Warranty sections.
Added Certification test marks, Differences in national standards, Higher-level systems, laser and
Automation products, and Proper disposal of Hypertherm products information to the
Warranty section.
Safety sections
Updated the format and content of the safety information. Added Dry dust collection and Laser
radiation information.
2-4
Removed the note under the gas quality and pressure requirements table that said “Oxygen, nitrogen,
and air are required for all systems. Nitrogen is used as a purge gas.” The statement was inaccurate.
Corrected the kPa pressure values from 827 kPa to 793 kPa.
2-5 Added power supply part numbers with Hypernet. Changed kW to kVA in the last column, “power”.
2-11 Corrected the second bullet point to say “minimum” bend radius not maximum.
2-12 Added IEC symbol graphics and descriptions.
3-3
Updated information about noise levels. A generic statement pointing customers to information on the
Hypertherm web site will be added to all Mechanized manuals over time.
3-11
Added a paragraph before the bullet points with some details about moving the power supply with
a fork lift. Added “HPR400XD power supplies with serial number HPR400-000560 or later can be
upgraded to a HPR800XD primary or secondary power supply.” below the bullet points.
3-17 and 3-18 Added mounting hole call out.
3-23, 29, 37,
53 and 55
Added caution box about not using PTFE tape.
3-26 Corrected the 2 cable signal list tables to say selection console instead of gas console.
3-42 and 3-43
Removed changing consumables note under torch alignment. Added a page and moved Torch lifter
requirement to next page and added Hypernet information.
3-51
Removed the note “Oxygen, nitrogen, and air are required for all systems. Nitrogen is used as a
purge gas.” from under the first paragraph. The statement was inaccurate. Removed the reference to
methane because it is not used.
3-53
Added “See Supply gas hoses at the end of this section for recommendations” to the first paragraph.
Removed the note “Oxygen, nitrogen, and air are required for all systems. Nitrogen is used as a
purge gas.” from under the first paragraph. The statement was inaccurate. Removed the reference to
methane because it is not used.
4-6 through 4-9 Updated CNC screen examples.
4-10
Added “When using the argon marking processes, mark and cut individual parts. Marking the entire
nest prior to cutting may lead to reduced consumable life. For better results intersperse cuts and
marks.” under Marking.
4-14 Added Mild steel, thick piercing, bevel cutting consumables.
4-17 and 4-18 Expanded “Inspect consumables” from one page to 2. Increased size of graphics for clarity.
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