Hypertherm HyPerformance HPR400XD Auto Gas

HPR400XD Auto Gas – 806160 4-1
Section 4
OPERATION
In this section:
Daily start-up ...............................................................................................................................................................................................4-3
Check torch ......................................................................................................................................................................................4-3
Power indicators ........................................................................................................................................................................................4-4
General ..............................................................................................................................................................................................4-4
Power supply ....................................................................................................................................................................................4-4
Selection console ............................................................................................................................................................................4-4
Metering console .............................................................................................................................................................................4-4
CNC controller requirements ..................................................................................................................................................................4-5
CNC screen examples ..............................................................................................................................................................................4-6
Main (control) screen ......................................................................................................................................................................4-6
Diagnostic screen ...........................................................................................................................................................................4-7
Test screen .......................................................................................................................................................................................4-8
Cut chart screen ..............................................................................................................................................................................4-9
Consumable selection ...........................................................................................................................................................................4-10
Standard cutting (0°) ................................................................................................................................................................... 4-10
Bevel cutting (0° to 45°) ............................................................................................................................................................. 4-10
Marking ...........................................................................................................................................................................................4-10
Consumables for mirror-image cutting ....................................................................................................................................4-10
SilverPlus electrodes ................................................................................................................................................................... 4-10
Mild steel ........................................................................................................................................................................................4-11
Stainless steel ...............................................................................................................................................................................4-12
Aluminum ........................................................................................................................................................................................4-13
Mild steel bevel cutting ...............................................................................................................................................................4-14
Mild steel, thick piercing, bevel cutting ...................................................................................................................................4-14
Stainless steel bevel cutting ......................................................................................................................................................4-15
Install and Inspect consumables .........................................................................................................................................................4-16
Torch maintenance .................................................................................................................................................................................4-19
Routine maintenance ................................................................................................................................................................... 4-19
Quick-disconnect maintenance ................................................................................................................................................4-19
Maintenance kit ............................................................................................................................................................................. 4-19
Torch connections .................................................................................................................................................................................. 4-20
Replace torch water tube ......................................................................................................................................................................4-20
Common cutting faults ..........................................................................................................................................................................4-21