Hypertherm HyPerformance HPR400XD Auto Gas

InstallatIon
3-2 HPR400XD Auto Gas – 806160
Power cable ...................................................................................................................................................................................3-26
Selection console to metering console connections......................................................................................................................3-28
Cable and gas hose assembly ..................................................................................................................................................3-28
Power supply to CNC interface cable ............................................................................................................................................... 3-30
Optional multi-system CNC interface cable ..........................................................................................................................3-30
Notes to CNC interface cable run list .....................................................................................................................................3-31
Examples of output circuits ........................................................................................................................................................ 3-32
Examples of input circuits ...........................................................................................................................................................3-33
Remote ON/OFF switch (provided by customer) ...........................................................................................................................3-34
Torch lead assembly ..............................................................................................................................................................................3-35
Torch lead junction box (Optional)......................................................................................................................................................3-36
Install the junction box ................................................................................................................................................................. 3-37
Connect the leads ........................................................................................................................................................................3-38
Work lead .................................................................................................................................................................................................3-42
Torch connections .................................................................................................................................................................................. 3-43
Connect the torch to the torch lead assembly ......................................................................................................................3-43
Connect the torch to the quick-disconnect ...........................................................................................................................3-47
Torch mounting and alignment ............................................................................................................................................................3-48
Mounting the torch ....................................................................................................................................................................... 3-48
Torch alignment ............................................................................................................................................................................3-48
Torch lifter requirement .........................................................................................................................................................................3-49
HyperNet ...................................................................................................................................................................................................3-49
Power requirements ...............................................................................................................................................................................3-50
General ...........................................................................................................................................................................................3-50
Line disconnect switch ...............................................................................................................................................................3-51
Main power cable ......................................................................................................................................................................... 3-51
Connect the power .................................................................................................................................................................................3-52
Torch coolant requirements ..................................................................................................................................................................3-53
Premixed coolant for standard operating temperatures ......................................................................................................3-53
Custom Coolant mix for cold operating temperatures .........................................................................................................3-54
Custom Coolant mix for hot operating temperatures ...........................................................................................................3-55
Water purity requirements ....................................................................................................................................................................3-55
Fill the cooler with coolant .................................................................................................................................................................... 3-56
Gas requirements ...................................................................................................................................................................................3-57
Setting the supply regulators .....................................................................................................................................................3-57
Gas regulators ......................................................................................................................................................................................... 3-58
Supply gas plumbing .............................................................................................................................................................................3-59
Connect the supply gases .........................................................................................................................................................3-60
Supply gas hoses ...................................................................................................................................................................................3-61