Hypertherm powermax 350 - Page 7

TABLE OF CONTENTS
Operator Manual
iv
Additional Air Filtration ................................................................................................................. 3-5
Air Hose Connection .......................................................................................................................... 3-5
SECTION 4 OPERATION ............................................................................................................. 4-1
Controls and Indicators ...................................................................................................................... 4-2
Operating Instructions ........................................................................................................................ 4-3
Operating Tips.................................................................................................................................... 4-4
Changing Consumable Parts ....................................................................................................... 4-4
Cutting .......................................................................................................................................... 4-5
Piercing ........................................................................................................................................ 4-6
Operating Data - 25A Consumables .................................................................................................. 4-7
Common Cutting Faults ..................................................................................................................... 4-8
Duty Cycle and Overheating .............................................................................................................. 4-8
SECTION 5 MAINTENANCE/PARTS........................................................................................... 5-1
Introduction ........................................................................................................................................ 5-2
Routine Maintenance ......................................................................................................................... 5-2
Trouble LED Indicators ...................................................................................................................... 5-3
Pressure ....................................................................................................................................... 5-3
Torch Cap .................................................................................................................................... 5-3
Over-Temp ................................................................................................................................... 5-3
PAC110 Torch Repair ........................................................................................................................ 5-4
Parts and Required Tools ............................................................................................................ 5-4
Remove Torch Main Body ............................................................................................................ 5-4
Install New Torch Main Body ....................................................................................................... 5-4
Basic Troubleshooting........................................................................................................................ 5-6
Technical Questions........................................................................................................................... 5-8
Parts ................................................................................................................................................... 5-8
Powermax350 Hand Systems ...................................................................................................... 5-8
Consumable Parts........................................................................................................................ 5-8
PAC110 Torch Assembly and 15 Ft (4.5 M) Torch Lead, 25A ..................................................... 5-9
PAC110 Torch Assembly and 25 Ft (7.6 M) Torch Lead, 25A ..................................................... 5-9
ILLUSTRATIONS
Figure 2-1 Powermax350 Hand Plasma Cutting System............................................................. 2-3
Figure 2-2 PAC110 Torch with Dimensions .................................................................................. 2-3
Figure 3-1 Repositioning Input Voltage Selector Switch .............................................................. 3-3
Figure 3-2 Changing Power Cord Plugs ...................................................................................... 3-3
Figure 3-3 Proper Work Clamp Connection ................................................................................. 3-4
Figure 3-4 Recommended Three-Stage Air Filtration System ..................................................... 3-5
Figure 3-5 Air Supply Connection ................................................................................................ 3-5
Figure 4-1 Powermax350 Controls and Indicators....................................................................... 4-2
Figure 4-2 Proper Work Clamp Connection ................................................................................. 4-3
Figure 4-3 Consumables Parts .................................................................................................... 4-4
Figure 4-4 Starting a Cut.............................................................................................................. 4-5
Figure 4-5 Dragging the Torch ..................................................................................................... 4-5
Figure 4-6 Cutting a Circle ........................................................................................................... 4-6
Figure 4-7 Piercing....................................................................................................................... 4-6
Figure 5-1 Trouble LED Indicators ............................................................................................... 5-3
Figure 5-2 PAC110 Torch Repair ................................................................................................. 5-5
Figure 5-3 Consumable Parts ...................................................................................................... 5-8
Figure 5-4 PAC110 Assembly and Lead...................................................................................... 5-9