Cluster Display Panel (Electric Lift Truck) Replacement 2200 SRM 514
BATTERY INDICATORS
There are two types of battery indicators for these
trucks. One type is a meter movement with colored
bands showing the battery charge (standard display
panel). The other type is a Light-Emitting Diode
(LED) display with LEDs of different colors showing
battery charge (enhanced display panel).
The battery indicator is replaced as one of the com-
ponents of the display panel. See procedure under
Standard Display Panel Parts, Replace. The battery
indicator of the enhanced display panel cannot be re-
placed as a separate component. The indicator must
be replaced as part of the enhanced display panel.
See Display Panel Assembly, Replace.
To adjust these battery indicators, see the section
Battery Indicators 2260 SRM 138.
DIGITAL DISPLAY (ENHANCED DISPLAY
PANEL ONLY)
The digital display of the enhanced display panel
cannot be replaced as a separate component. The
display must be replaced as part of the enhanced
display panel. See Display Panel Assembly, Replace.
STATUS CODE OR PERFORMANCE
LEVEL SWITCHES AND LED INDICATORS
(ENHANCED DISPLAY PANEL ONLY)
These switches of the enhanced display panel cannot
be replaced as separate components. The switches
must be replaced as part of the enhanced display
panel. See Display Panel Assembly, Replace.
STANDARD DISPLAY PANEL PARTS,
REPLACE
The parts of the standard display panel can be re-
placed with the display panel on the steering column.
If the assembly housing will be replaced, remove the
complete assembly from the steering column as de-
scribed in Display Panel Assembly, Replace.
NOTE: The following is a complete disassembly pro-
cedure. Do ONLY those steps necessary to replace
the part you want replaced.
1. Disconnect battery and remove key.
2. Remove eight screws that fasten top cover to
panel housing. Screws are at bottom of housing.
See Figure 2. The hourmeter is fastened to the
top cover with the electrical connector on the
circuit board inside the housing. Carefully lift
top cover up off housing and LED indicators
without damaging O-ring gasket. The gasket for
the LED indicators can stick to the LED housing
as the top cover is removed. Do not lose or dam-
age gasket. Disconnect three-wire connector for
hourmeter.
3. If the housing or filter for the indicators will be
replaced, remove screws that fasten LED hous-
ing to cover. If the hourmeter or hourmeter gas-
ket will be replaced, remove screws that fasten
it to top cover. Install replacement parts to top
cover. Make sure that hourmeter is installed so
that it can be read after cover is installed.
4. Remove nut that fastens key switch in housing.
SeeFigure2.Removekeyswitch. Makeanoteof
which wires are on which terminals and discon-
nect wires. Install wires on the same terminals
of replacement switch.
5. Align notch in shaft housing of key switch with
tab in housing of display panel. Install replace-
ment switch. Tighten nut and connect wires.
NOTE: It is not necessary to do Step 6 if only the
meter movement of the battery indicator will be re-
placed on the existing circuit board. Carefully lift
meter movement up off pins of circuit board without
bending pins. See Figure 2. Carefully install replace-
ment meter movement on pins. Make sure pins are
correctly aligned on back of meter before pushing me-
ter on pins.
6. If the battery indicator circuit board for the
hourmeter or the buzzer will be replaced, remove
screws that fasten circuit board to housing. Dis-
connect connector from circuit board. Remove
buzzer from bottom of circuit board. Make sure
to install fiber washer when installing replace-
ment buzzer on replacement circuit board. If
necessary, carefully lift meter movement up off
pins of circuit board without bending pins. See
Figure 2. Carefully install replacement meter
movement on pins of replacement circuit board.
Make sure pins are correctly aligned on back of
meter before pushing meter on pins. Connect
electrical connector to circuit board and install
circuit board assembly in housing.
7. If the LED indicator assembly will be replaced,
first remove 18-pin connector. It is necessary
to remove the front steering column cover with
the display panel assembly attached for access
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