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Infinity HPS250 - User Manual

Infinity HPS250
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HPS250
High-Current Powered Subwoofer
A Harman International Company
Part No.: 1112-HPS250 1/99
Technical Manual
Technical Manual
INFINITY SYSTEMS INC.
250 Crossways Park Drive
Woodbury, New York 11797
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Summary

Cautions and Warnings

When Servicing This Amplifier

Safety precautions for servicing the amplifier, including potential hazardous voltage.

Specifications

Key Technical Specifications

Key technical specifications including power, frequency, phase, driver size, inputs/outputs, and dimensions.

Controls and Their Function

Input;Output Controls

Gain, Phase, Crossover controls for audio adjustment and tuning.

Indicator and Power Controls

LED indicator and the main power switch.

Connectivity Ports

Low Level Inputs, AC Plug, High Level Inputs, and Fuse.

HPS250 Block Diagram

Signal Flow Overview

Diagram illustrating the signal path through the subwoofer's internal stages.

Key Functional Blocks Identification

Identifies major components like Input Buffer, Gain Stage, Overdrive Management, and Output stages.

HPS-250 Cabinet Exploded View

Cabinet Component Identification

Lists and visually identifies all parts of the subwoofer cabinet assembly.

Cabinet Part Numbers and Quantities

Details part numbers and quantities for cabinet components.

Disassembly Procedures

Amplifier Removal Steps

Step-by-step instructions for safely removing the amplifier assembly.

Woofer Removal Steps

Step-by-step instructions for safely removing the woofer from the cabinet.

Test Procedures and Safety

Bias and Audio Testing Procedures

Procedures for bias and audio performance tests.

Servicing Safety Precautions

Critical safety measures to follow when working on the amplifier.

Test Procedure 2

Equipment and Setup Guide

Lists required equipment and shows connection diagram for testing.

General Function Testing

Steps for testing basic operational functions of the unit.

Sweep Function Testing

Procedure for testing frequency response using a sweep generator.

Driver Function Testing

Steps to test the driver's mechanical and electrical integrity.

Power Supply and Linear Board Parts

Power Supply Components List

Capacitors, diodes, transistors, resistors, and ICs for the power supply.

Linear Board Components List

Components for the linear board, including capacitors, diodes, resistors, and ICs.

Input, Filter, and Miscellaneous Parts

High Level Input Board Components List

List of components for the high-level input board.

Line Filter Board Components List

List of components for the line filter board.

LED, Misc., and 230 V Model Parts

LED Board and Misc. Parts List

Lists components for the LED board and general miscellaneous parts.

230 V Model Specific Parts List

Lists components found exclusively on the 230V model.

HPS-250 Packaging Exploded View

Carton and Foam Packaging Details

Details the main carton and protective foam inserts for shipping.

Packaging Accessory Items

Lists survey card, warranty card, owner's manual, and AC power cords.

Integrated Circuit Diagrams

Op Amp IC Diagrams (TL084, LM324)

Diagrams for TL084 Quad Op Amp and LM324N Quad Op Amp.

Optocoupler IC Diagram (MOC3012)

Diagram for the MOC3012 Optocoupler.

PWM Controller IC Diagram (UC3842 N)

Diagram for the UC3842N PWM Controller.

Printed Circuit Board - Power Supply

Power Supply PCB Component Side Layout

Layout of components on the Power Supply PCB's component side.

Power Supply PCB Solder Side Layout

Layout of components on the Power Supply PCB's solder side.

Printed Circuit Board - Main Board

Main PCB Component Side Layout

Layout of components on the Main PCB's component side.

Main PCB Solder Side Layout

Layout of components on the Main PCB's solder side.

PCB Layouts - AC Power, Shield;LED, H;I Shield

AC Power PCB Layouts

Component and solder side views of the AC Power PCB.

Shield;LED PCB Layout

Component side view of the Shield/LED PCB.

HL Shield PCB Layouts

Component and solder side views of the HL Shield PCB.

Schematic Diagrams - Filter, Input, Shield;LED

Line Filter Board Schematic

Schematic for the Line Filter Board.

Low Level Input Board Schematic

Schematic for the Low Level Input Board.

Shield;LED Board Schematic

Schematic for the Shield/LED Board.

Main Board Schematics

Main Board Schematic Part 1

Schematic section covering Pre-Amp, Compressor, Gain, Limit Detect, Limiter.

Main Board Schematic Part 2

Schematic section covering Bias, Rect Signal, Buck Regulators.

Main Board Schematic Part 3

Schematic section covering Mute, OVP, Buckreg.

Power Supply Schematics

Power Supply Schematic 1;2

Part 1 of the power supply schematic, covering pulse width modulation and voltage regulation.

Power Supply Schematic 2;2

Part 2 of the power supply schematic, covering low-level regulators and voltage monitoring.

High Level Input Schematic

HPS250 High Level Input Board Schematic

Schematic diagram for the High Level Input Board.

Summary

Cautions and Warnings

When Servicing This Amplifier

Safety precautions for servicing the amplifier, including potential hazardous voltage.

Specifications

Key Technical Specifications

Key technical specifications including power, frequency, phase, driver size, inputs/outputs, and dimensions.

Controls and Their Function

Input;Output Controls

Gain, Phase, Crossover controls for audio adjustment and tuning.

Indicator and Power Controls

LED indicator and the main power switch.

Connectivity Ports

Low Level Inputs, AC Plug, High Level Inputs, and Fuse.

HPS250 Block Diagram

Signal Flow Overview

Diagram illustrating the signal path through the subwoofer's internal stages.

Key Functional Blocks Identification

Identifies major components like Input Buffer, Gain Stage, Overdrive Management, and Output stages.

HPS-250 Cabinet Exploded View

Cabinet Component Identification

Lists and visually identifies all parts of the subwoofer cabinet assembly.

Cabinet Part Numbers and Quantities

Details part numbers and quantities for cabinet components.

Disassembly Procedures

Amplifier Removal Steps

Step-by-step instructions for safely removing the amplifier assembly.

Woofer Removal Steps

Step-by-step instructions for safely removing the woofer from the cabinet.

Test Procedures and Safety

Bias and Audio Testing Procedures

Procedures for bias and audio performance tests.

Servicing Safety Precautions

Critical safety measures to follow when working on the amplifier.

Test Procedure 2

Equipment and Setup Guide

Lists required equipment and shows connection diagram for testing.

General Function Testing

Steps for testing basic operational functions of the unit.

Sweep Function Testing

Procedure for testing frequency response using a sweep generator.

Driver Function Testing

Steps to test the driver's mechanical and electrical integrity.

Power Supply and Linear Board Parts

Power Supply Components List

Capacitors, diodes, transistors, resistors, and ICs for the power supply.

Linear Board Components List

Components for the linear board, including capacitors, diodes, resistors, and ICs.

Input, Filter, and Miscellaneous Parts

High Level Input Board Components List

List of components for the high-level input board.

Line Filter Board Components List

List of components for the line filter board.

LED, Misc., and 230 V Model Parts

LED Board and Misc. Parts List

Lists components for the LED board and general miscellaneous parts.

230 V Model Specific Parts List

Lists components found exclusively on the 230V model.

HPS-250 Packaging Exploded View

Carton and Foam Packaging Details

Details the main carton and protective foam inserts for shipping.

Packaging Accessory Items

Lists survey card, warranty card, owner's manual, and AC power cords.

Integrated Circuit Diagrams

Op Amp IC Diagrams (TL084, LM324)

Diagrams for TL084 Quad Op Amp and LM324N Quad Op Amp.

Optocoupler IC Diagram (MOC3012)

Diagram for the MOC3012 Optocoupler.

PWM Controller IC Diagram (UC3842 N)

Diagram for the UC3842N PWM Controller.

Printed Circuit Board - Power Supply

Power Supply PCB Component Side Layout

Layout of components on the Power Supply PCB's component side.

Power Supply PCB Solder Side Layout

Layout of components on the Power Supply PCB's solder side.

Printed Circuit Board - Main Board

Main PCB Component Side Layout

Layout of components on the Main PCB's component side.

Main PCB Solder Side Layout

Layout of components on the Main PCB's solder side.

PCB Layouts - AC Power, Shield;LED, H;I Shield

AC Power PCB Layouts

Component and solder side views of the AC Power PCB.

Shield;LED PCB Layout

Component side view of the Shield/LED PCB.

HL Shield PCB Layouts

Component and solder side views of the HL Shield PCB.

Schematic Diagrams - Filter, Input, Shield;LED

Line Filter Board Schematic

Schematic for the Line Filter Board.

Low Level Input Board Schematic

Schematic for the Low Level Input Board.

Shield;LED Board Schematic

Schematic for the Shield/LED Board.

Main Board Schematics

Main Board Schematic Part 1

Schematic section covering Pre-Amp, Compressor, Gain, Limit Detect, Limiter.

Main Board Schematic Part 2

Schematic section covering Bias, Rect Signal, Buck Regulators.

Main Board Schematic Part 3

Schematic section covering Mute, OVP, Buckreg.

Power Supply Schematics

Power Supply Schematic 1;2

Part 1 of the power supply schematic, covering pulse width modulation and voltage regulation.

Power Supply Schematic 2;2

Part 2 of the power supply schematic, covering low-level regulators and voltage monitoring.

High Level Input Schematic

HPS250 High Level Input Board Schematic

Schematic diagram for the High Level Input Board.

Overview

The Infinity HPS250 is a high-current powered subwoofer designed to enhance the low-frequency audio experience in a home entertainment system. It integrates an amplifier and a speaker driver into a single unit, providing powerful and controlled bass output.

Function Description

The primary function of the HPS250 is to reproduce low-frequency sounds (bass) that are often difficult for main or satellite speakers to handle effectively. It acts as a dedicated bass speaker, taking a low-level or high-level audio signal, amplifying it, and driving a large woofer to produce deep, impactful bass. The subwoofer is designed to seamlessly integrate with existing audio systems, complementing the sound produced by other speakers rather than overpowering them.

The HPS250 features a sophisticated internal architecture that includes an input buffer, gain stage, and overdrive management, ensuring clean and powerful audio reproduction. It incorporates both high-pass and low-pass filters to precisely control the frequency range it reproduces, allowing for a smooth transition between the subwoofer and the main speakers. A phase switch is also included to adjust the relative polarity of the subwoofer, which is crucial for achieving optimal sound integration and avoiding phase cancellation with other speakers in the room. The bridged output configuration of the amplifier ensures efficient power delivery to the woofer.

Usage Features

The HPS250 offers several user-adjustable controls and input/output options to facilitate its integration and optimize its performance within various audio setups.

  • Gain Control: This knob allows users to adjust the overall volume level of the subwoofer, enabling them to balance the bass output with the rest of their audio system.
  • Phase Switch: A two-position switch (0 or 180 degrees) that adjusts the phase of the subwoofer's output. This is a critical control for ensuring that the subwoofer's sound waves align correctly with those from the main speakers, preventing thin or boomy bass.
  • Crossover Frequency Knob: This continuously variable control (50-150 Hz) determines the highest frequency the subwoofer will reproduce. By adjusting this, users can fine-tune the blend between the subwoofer and their main speakers, creating a seamless and coherent soundstage.
  • LED Indicator: A green LED on the front panel indicates when the HPS250 is powered on and receiving an audio signal, providing visual feedback on its operational status.
  • Main Power Switch: A master power button for turning the unit on or off.
  • Low Level Inputs (RCA): These left and right inputs are typically used when connecting the subwoofer to a receiver or processor that has dedicated line-level "pre-amp out" or "subwoofer out" jacks. If a single mono or subwoofer source is used, a Y-cable is recommended for full output.
  • High Level Inputs: These inputs are designed for receivers or amplifiers that do not have line-level outputs. Users can connect speaker wires from their amplifier's main or satellite speaker outputs directly to these terminals.
  • Full Range Speaker Outputs: When using the high-level inputs, these output terminals allow the full-range signal from the music source to be passed through to main or satellite speakers.
  • AC Fuse: The unit includes a replaceable fuse (2A 250v MDL Slo-Blo for 120v models, 1A 250v MDL Slo-Blo for 230v models) to protect against electrical overloads. It is important to replace it only with a fuse of the same type and rating.
  • AC Plug: The standard input for the AC power cord.

The design emphasizes user convenience, allowing for flexible connectivity options to accommodate different home audio systems. The controls are intuitively placed for easy access and adjustment, enabling users to tailor the subwoofer's performance to their specific listening environment and preferences.

Maintenance Features

The HPS250 is designed with serviceability in mind, providing clear procedures for disassembly and testing, which are essential for troubleshooting and repair.

  • Amplifier Removal: The amplifier assembly can be accessed by laying the subwoofer on its side, removing two Allen head screws, and sliding the amplifier straight down and away from the cabinet. This exposes the internal components for servicing without requiring complete disconnection of all wires. Individual boards within the amplifier can be further removed by unscrewing Philips screws and disconnecting relevant connectors. Wires threaded through the cabinet are typically glued in place and should remain intact unless absolutely necessary.
  • Woofer Removal: The woofer can be removed by first taking off the rubber foot plugs and foot screws, then removing the bottom panel screws. The bottom panel and woofer assembly can then be lifted out. The woofer terminals can be unplugged, and the woofer itself can be detached by removing its mounting screws.
  • Bias Test: A specific procedure is outlined for checking and adjusting the amplifier's bias current. This involves exposing the amplifier assembly, disconnecting a specific connector (CD+) on the main board, inserting a DC ammeter, and adjusting potentiometers (R13 and R28) to achieve specified current readings (5 mA and 10 mA). This test helps ensure the amplifier's output devices are operating correctly and efficiently.
  • Audio Test: A procedure for testing the audio output of the amplifier is provided. This involves replacing the woofer with a resistive load (20 ohm, 100 watt), connecting a voltmeter and oscilloscope to the output terminals, and observing AC noise levels (should be less than 8 mV). Further testing involves connecting a signal generator to the low-level input and setting it to 60Hz, 800mV, while adjusting the gain control.
  • General Function Test: This test involves connecting the subwoofer to a signal generator (set to 100mV, 50 Hz) via its low-level inputs and verifying bass response from the port tube opening when the gain control is turned clockwise. It also includes testing with speaker-level inputs (2.0V, 50 Hz) from an integrated amplifier.
  • Sweep Function Test: This procedure uses a sweep generator (20Hz to 300Hz) to check for any rattles, clicks, buzzes, or other unusual noises from the cabinet and drivers, indicating potential issues.
  • Driver Function Test: After removing the driver, its DC resistance should be checked (21 ohms +/-10%). The driver is then connected to an integrated amplifier and swept from 20Hz to 1kHz at 30.0V to listen for any rubbing, buzzing, or other unusual noises, which could indicate a damaged voice coil or motor assembly.
  • Safety Precautions: The manual emphasizes critical safety warnings for servicing. It advises against touching the metal frame of the woofer when driving the amplifier at high power levels, as hazardous voltage could be present in case of output device failure. It also strongly recommends using a 1000W isolation transformer and an isolator plug (cheater plug) when connecting 120/230v-based test equipment to the amplifier to ensure technician safety.

These detailed maintenance and testing procedures allow for effective diagnosis and repair, ensuring the longevity and optimal performance of the HPS250. The modular design, with separate boards for power supply, main processing, AC power, shield/LED, and high-level input, simplifies component replacement and troubleshooting.

Infinity HPS250 Specifications

General IconGeneral
TypePowered Subwoofer
Power Output250 Watts RMS
Frequency Response30Hz - 150Hz
Impedance8 Ohms
Sensitivity90dB
Enclosure TypeBass Reflex
Driver Size12 inches

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