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SV 125
Inova SV 125 User Manual
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Operati
on
SV
125
4016589
5-
-
86
Ve
r
s
i
o
n
1
.
0
5.2.44.4
Example:
En
try
of
step
point
s
Exampl
e
for
the
entry
of
3
step
points.
D
osing
start
shoul
d
be
190
_
.
Sketch
es
1st
step
point
Dosin
g
start
180
_
320
_
190
_
233.55
_
2nd
step
poi
nt
3rd
step
point
277.1
1
_
43.55
_
Mast
er
po
sitio
n
approx
.
2m
m
1st
step
point
2nd
step
poi
nt
3rd
step
point
W
e
recomme
nd
t
o
mo
ve
th
e
f
illing
needle
approx.
2mm
above
fil
l
level
after
every
step
poi
nt.
171
173
Table of Contents
Default Chapter
3
Table of Contents
3
1 Safety Regulations
21
Duties and Liability
21
Information and Instructions Given in the Operating Manual
21
Dangers in Handling the Machine
21
Warranty and Liability
23
Behavior for Safe Operation
24
Intended Use
26
Incorrect Use
26
Safety Devices and Protective Equipment
27
Check of Safety Devices
27
POWER Supply Disconnecting Device
28
Compressed Air Supply Disconnecting Device
28
EMERGENCY STOP Buttons
28
Guard Doors
28
Danger and Information Signs
29
Examples of Danger Signs
29
Duties of the Plant Operator
30
Warranty and Liability
30
Organizational Requirements
30
Personnel Requirements
31
Information Regarding Safety at Work
31
Information Regarding Operation and Work Practices
31
First Aid
32
Accident Report
32
Fire Prevention
32
Maintenance and Servicing
33
Constructional Changes to the Machine
34
Cleaning
35
Disposal of the Used Substances and Materials
35
Information Regarding Electrical Energy
36
Required Qualification
36
Measures in the Event of Faults or Defects
36
Safety Devices
36
Dangers from Electrical Power
37
Residual- -Current- -Operated Protective Devices (RCD)
38
Mains Connection
38
General Information about Risks
39
Residual Risk
39
Dangers from Residual Energy
40
Informal Safety Measures
40
Personnel Training
40
Safety Measures During Normal Operating Mode
41
Harmful Fumes
42
Noise Emission
42
2 Transport, Installation and Connection
43
Items Included in the Delivery
43
Transport
43
Type of Transport
43
Preparations for Transport
44
Center of Gravity Mark
44
Transport with Pallet Lifter
44
Transport Drawing
45
Storage and Conservation
45
Installation and Connection
46
Dismantling
48
Scrapping and Disposal
48
3 Description of the Machine
49
Views of the Machine
49
Workplace
50
Guard Doors
51
Danger Areas
52
EMERGENCY STOP Buttons
54
Interfaces and Connections
55
Identification of the Machine
56
Nameplate
56
Technical Specifications
57
Power Supply
57
Formats
58
Output
58
Ambient Conditions
58
Machine Accessories
59
4 Structure and Function
61
General
61
Intended Use of the Machine
61
Reasonably Foreseeable Misuse
61
General Description
62
Mode of Operation
63
Functional Description
64
Overview
64
Infeed Chute
65
Tub Support
65
Transport Belt
66
Nest Pick--Up Station
68
Y--Table
69
Nest Centering Device
69
Dosing Station
70
Functional Description Rotary Piston Pump
70
Filling Station
71
Filling Station with Vacuum Filling
72
Sensor Syringe too High after Filling
73
Stopper Sorter and Stopper Lanes
74
Filling the Stopper Lanes with Stoppers
75
Stopper Insertion Station
76
Sensors of the Stopper Insertion Station
77
Vacuum--Stopper Insertion Station
78
Sensor Syringe too High after Stopper Insertion
80
Evacuation Station
81
Nest Insertion Position
83
Discharge
84
Particle Counting Tube
84
Airborne Germ Collectors
85
5 Operation
87
Control Elements on the Operator Panel
87
Screens
89
General Information
89
Changing the Values
89
Start Screen
90
Info OPTIMA GROUP Pharma
92
Clean Screen
93
Software
94
Log in
95
Security -- Menu
97
Security -- Code Screen [1/2]
98
Security -- Code Screen [2/2]
99
Security -- Code Function [1/2]
100
Security -- Code Function [2/2]
102
Security - - Code [Help]
104
Security -- Parameter
105
Security -- User Account
106
Security -- User Password
109
Security - - User Account [Help]
111
Main Screen 1
112
Main Screen 2
115
Performance [1/2]
117
Performance [2/2]
117
Alarm -- Menu
121
Alarm -- Active
122
Alarm -- History
124
Alarm -- Status List
126
Main -- Menu
128
Counter -- Production
130
Counter -- Total
131
Timer -- Production
132
Timer -- Total
133
Format -- Selection
136
Format -- Copy
139
Format Input -- Menu
141
Format Input -- Format Name
143
Format Input -- Setting
144
Format Input -- Performance
145
Format Input -- Stations
147
Format Input -- Pick--Up Station [1/2]
149
Format Input -- Pick--Up Station [2/2]
151
Format Input - - Pick- -Up Station [Help]
153
Format Input -- Piston Pumps [1/3]
155
Format Input -- Piston Pumps [2/3]
157
Format Input -- Piston Pumps [Help]
160
Format Input -- Piston Pumps [3/3]
160
Format Input -- Filling Curve (Piston Pumps) [1/2]
163
Format Input -- Filling Curve (Piston Pumps) [2/2]
163
Adjusting the Needle Stroke
169
Format Input - - Filling Curve (Piston Pumps) [Help]
170
Format Input - - Filling Curve (Pump Stroke > 1) [Help]
171
Example: Entry of Step Points
172
Format Input -- Filling Curve Vacuum (Piston Pumps) [1/4]
175
Format Input -- Filling Curve Vacuum (Piston Pumps) [3/4]
175
Format Input - - Filling Curve Vacuum (Piston Pumps) [Help]
187
Format Input - - Filling Curve Vacuum (Pump Stroke > 1) [Help]
188
Format Input -- Filling Curve Vacuum (Piston Pumps) [4/4]
189
Format Input -- Stopper Setting Normal [2/3]
192
Format Input -- Stopper Setting Normal [3/3]
192
Format Input - - Stopper Setting [Help]
199
Format Input -- Stopper Setting Vacuum [1/3]
202
Format Input - - Stopper Setting Vacuum [Help]
205
Format Input -- Stopper Setting Vacuum [3/3]
205
Format Input - - Stopper Setting Vacuum [Help]
209
Format Input -- Tub Transfer [1/4]
210
Format Input - - Tub Transfer [Help]
213
Format Input -- Tub Transfer [2/4]
213
Format Input - - Tub Transfer [Help]
217
Format Input -- Tub Transfer [3/4]
219
Format Input -- Tub Transfer [4/4]
219
Format Input -- Main Drive (Virtual)
221
Format Input -- Menu Teach Servo Axes
223
Format Input -- Teach Servo Axis Pick--Up Station Nest
225
Teach- -In Servo Axis
226
Format Input -- Teach Servo Axis Plunger
228
Teach- -In Servo Axis
229
Format Input -- Teach Servo Axis Insertion Tube
231
Teach- -In Servo Axis
232
Format Input -- Teach Servo Axis Stopper Swivel Arm
234
Teach- -In Servo Axis
235
Format Input -- Teach Vacuum Chamber
237
Format Input -- Teach Servo Axis Needle Stroke
238
Teach- -In Servo Axis
239
Format Input -- Teach Servo Axis Pump Stroke
241
Teach- -In Servo Axis
242
Format Input -- Teach Servo Axis Pump Rotation
244
Teach- -In Servo Axis
245
Format Input -- Teach Servo Axis X
247
Teach- -In Servo Axis
248
Format Input -- Teach Servo Axis y
250
Teach- -In Servo Axis
251
Format Input -- Alarm Active
253
Service -- Menu
255
Service -- General
256
Service -- Axis
259
Service -- Vacuum
261
Operator -- Menu
263
Operator -- General
264
Operator -- Piston Pumps
266
Information -- Menu
268
Information -- Code Nest [1/2]
269
Information -- Tub Error Code General
271
Information -- Tub Error Code Needle Stroke
272
Information -- Tub Error Code Plunger
273
Information -- Tub Error Code Insertion Tube
274
Information -- Tub Error Code Piston Pumps
275
Information -- Code Nest [2/2]
276
Information -- Code Nest Pick--Up Station Nest
277
Information -- Code Nest Y--Axis
278
Information -- Interlock Infeed
279
Information -- Piston Pumps [1/2]
280
Information -- Piston Pumps [2/2]
282
Information -- Vacuum [1/2]
283
Information -- Vacuum [2/2]
285
Information -- Axis Position Actual and Homestatus
286
Batch
288
System -- Password
289
Control and Display Elements on the Machine
290
Overview
290
Jog Cable and Jog Button
291
Air Maintenance Unit
292
Compressed Air Supply Disconnecting Device
293
Adjustment of Vacuum Tanks
294
Pressure Reducer -- Ventilation Vacuum Chamber
295
Pressure Reducer -- Shut--Off Needles
295
Control Elements on the Control Cabinet
296
6 Machine Startup / Stop
299
Machine Startup
299
Preparing Machine for Operation
299
Switching Machine on after EMERGENCY STOP
300
Operating Modes
301
Setup Mode
301
Automatic Mode
302
Permanent Run Mode
303
Emptying Mode
304
Standby Mode
304
Priming
305
Priming in Automatic Mode
305
Priming in Setup Mode
306
Machine Stop
307
Normal Operation
307
Aborting the Production Process
307
Transport out Nest
307
Emptying Mode
308
Emergency Stop
309
Monitoring Operation
310
7 Format Change
311
Mechanical Format Change
313
Overview
313
Height Adjustment for Hold- -Down Device
329
Height Adjustment Side Guide
330
Installation Template Side Guide
331
Adjustment Vacuum Tanks (Filling and Stopper Insertion) (4
332
Electronic Format Change
333
8 Troubleshooting
335
General
335
Elimination of Faults
335
Machine Reaction in Case of Fault
336
Object Shortage
337
Power Failure
337
Emergency Stop
337
Drop of Compressed Air
337
Alarms
338
9 Cleaning and Maintenance
361
Cleaning
361
General
361
Instructions for Cleaning
362
Daily Cleaning
362
Cleaning Dosing Pump and Filling Needle
363
Dismounting the Dosing Pumps
363
Disassembling a Dosing Pump
364
Assembling a Dosing Pump
365
Mounting the Dosing Pumps
368
Cleaning the Filling Needle
369
Priming
370
Priming in Automatic Mode
370
Priming in Setup Mode
371
Maintenance and Care
372
General
372
Instructions for Procedure
373
Lubrication Plan
374
Overview of Maintenance Points
375
Maintenance Plan Interval 8 Operating Hours
376
Check Compressed Air Supply
376
Maintenance Plan Interval 40 Operating Hours
377
Compressed Air Supply Drain Condensate
377
Maintenance Plan Interval 500 Operating Hours
377
Grease Gear Wheels
378
Grease Guides
379
Check Toothed Belts
380
5
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Inova SV 125 Specifications
General
Brand
Inova
Model
SV 125
Category
Packaging equipment
Language
English
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