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Ion Technologies IT- DS05-S - User Manual

Ion Technologies IT- DS05-S
43 pages
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IONTECH
®
IT- DS
EDI Modules
Operation
&
Maintenance
Manual
IT-DS
Sept 2015
Revision 0
Manual Covers
Part#:
IT- DS05-S
IT- DS10-S
IT- DS20-S
IT- DS30-S
IT- DS50-S
M
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n
u
a
l
C
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s

Table of Contents

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Ion Technologies IT- DS05-S Specifications

General IconGeneral
BrandIon Technologies
ModelIT- DS05-S
CategoryControl Unit
LanguageEnglish

Summary

Introduction

1.1 IT-DS Module Overview

Brief introduction to IT-DS EDI modules, their design, and advantages.

1.2 Using this Manual

Guidance on how to effectively use the manual for installation and maintenance.

1.3 General Installation Precautions

Essential safety measures to follow before and during module installation.

1.4 Operating Precautions

Key warnings and guidelines for safe and efficient module operation.

1.5 Shutdown Precautions

Procedures to ensure safe system shutdown and prevent damage.

Pre-Installation Preparation & Requirements

2.1 Tools and Equipment

Lists the necessary tools and equipment for module installation.

2.2 Electrical and Plumbing Supplies

Details the required electrical and plumbing materials for setup.

2.3 Inspect the Module

Instructions on how to inspect the module for any potential damage.

2.4 Operating Requirements

Specifies the conditions necessary for the IT-DS modules to function correctly.

2.4.1 Operating Environment

Defines the ideal ambient conditions for module installation and operation.

2.4.2 Space Requirements

Outlines the space considerations for module installation and piping.

2.4.3 Electrical Requirements

Details the power source and grounding specifications for the modules.

2.4.4 Feed Water Requirements - RO Permeate

Lists the critical specifications for feed water quality.

2.4.5 Drain Requirements

Specifies the necessary arrangements for module drainage.

2.5 Flow Rates and Pressure Drops

Provides information on nominal and maximum flow rates and pressure differentials.

IT-DS Module Installation & Operation

3.1 Moving the IT-DS Module into Place

Instructions for safely handling and positioning the module.

3.2 Checking Module Torque - First time operation

Procedure to ensure proper torque on tie bars for module integrity.

3.3 Connect Plumbing Fittings

Steps for correctly connecting plumbing to the module ports.

3.4 Electrical

Overview of electrical connections and considerations for the module.

3.4.1 Electrical Precautions

Important safety and operational guidelines for electrical setup.

3.4.2 Electrical Connections

Detailed steps for making electrical connections to the module.

3.4.3 Determine Operating DC Current Prior to Startup

Guide to calculating and setting the correct DC current.

Maintenance and Troubleshooting

4.1 General Maintenance Guidelines

Basic principles for maintaining the IT-DS system.

4.1.1 Operating Data Log Sheets

Importance and use of log sheets for monitoring system performance.

4.1.2 Periodic Maintenance

Recommended maintenance tasks to be performed at regular intervals.

4.2 Specific Maintenance Guidelines

Guidelines for when cleaning or sanitization of the module is necessary.

4.2.1 Cleaning Circumstances

Indicators that suggest the module requires cleaning.

4.2.2 Sanitization Circumstances

Conditions that necessitate sanitization of the module.

4.2.3 Required Cleaning and Sanitizing Equipment

List of equipment needed for cleaning and sanitization.

4.2.4 System Preparation for Cleaning or Sanitization

Steps to prepare the system for chemical cleaning.

4.3 Cleaning and Chemical Sanitization Procedures

Detailed procedures for various cleaning and sanitizing methods.

4.3.1 Cleaning with 2.0% Hydrochloric Acid (HCl)

Procedure for scale and metal oxide removal.

4.3.2 Cleaning with 5% Brine;1% Caustic Solution

Procedure for removing organic foulants and biofilm.

4.3.3 Cleaning or Sanitizing with Sodium Percarbonate

Procedure for organic foulant removal and sanitization.

4.3.4 Cleaning or Sanitizing with Peracetic Acid

Procedure for routine sanitization to prevent bacterial growth.

4.3.5 Cleaning and Sanitizing with Multiple Cleaning Agents

Procedures for aggressive cleaning using combined agents.

4.4 Troubleshooting

Diagnostic guide for identifying and resolving common module issues.

Shutdown and Storage

5.1 System Shutdown

Steps to properly shut down the IT-DS module.

5.2 Startup after Shutdown

Procedures for restarting the module after it has been shut down.

Appendix A: IT-DS Module Specifications

A.1 Dimensions and Weight

Technical specifications for module size and weight.

A.2 IT-DS module inlet and outlet connections

Specifications for the module's connection types.

A.3 IT-DS module flow rates

Table detailing nominal, minimum, and maximum flow rates.

A.4 Module pressure differential

Specifications for pressure differentials under various flow conditions.