Isuzu C240 - Notes on the Format of this Manual

TCM SHOP MANUAL
M1.
12.
GENERAL REPAIR INSTRUCTIONS
. Before performing any service operation with the engine mounted, disconnect the grounding cable
from the battery.
This will reduce the chance of cable damage and burning due to short circuiting.
Always use the proper tool or tools for the job at hand.
Where specified, use the specially designed tool or tools.
Use genuine ISUZU parts referring ISUZU PARTS CATALOG for the engines surely.
Never reuse cotter pins, gaskets, O-rings, lock washers, and self locking nuts. Discard them as you
remove them, Replace them with new ones.
Always keep disassembled parts neatly in groups. This will ensure a smooth reassembly operation.
It is especially important to keep fastening parts separate. These parts vary in hardness and design,
depending on their installation position.
All parts should be carefully cleaned before inspection or reassembly.
Oil ports and other openings should be cleaned with compressed air to make sure that they are
completely free of obstructions.
Rotating and sliding part surfaces should be lubricated with oil or grease before reassembly.
. If necessary, use a sealer on gaskets to prevent leakage.
Nut and bolt torque specifications should be carefully followed.
. Always release the air pressure from any machine-mounted air tank(s) before dismounting the engine
or disconnecting pipes and hoses, To not do so is extremely dangerous.
Always check and recheck your work. No service operation is complete until you have done this.
Information contained in the “Main Data and Specifications” of the Workshop Manual and the Instruc-
tion Book may differ. In this case, the information contained in the Instruction Book should be
considered applicable.
NOTES ON THE FORMAT OF THIS MANUAL
This Workshop Manual is applicable to the ISUZU industrial diesel engines model specified in the title of
this Workshop Manual.
1
2.
3.
Find the applicable section by referring to the Table of Contents at the beginning of the Manual.
Common technical data such as general maintenance items, service specifications, and tightening
torques are included in the “General Information” section.
Eash section is divided into sub-sections dealing with disassembly, inspection and repair, and
reassembly.
The section ENGINE ASSEMBLY is an exception. This part is divided into three sections to facilitates
quick indexing
When the same servicing operation is applicable to several different units, the manual will direct you
to the appropriate page.
For the sake of brevity, self-explanatory removal and installation procedures are omitted.
More complex procedures are covered in detail.