Isuzu C240 - Page 68

TCM SHOP MANUAL
Cylinder Liner Bore mm (in)
Standard Limit
86.0 (3.388) 86.2 (3.396)
Note:
The inside of the dry type cylinder liner is chrome
plated. It cannot be rebored or honed.
If the inside of the cylinder liner is scored or scorched,
der liner must be replaced.
Cylinder Liner Projection Inspection
1. Hold a straight edge @ along the top edge of the
cylinder liner to be measured.
2. Use a feeler gauge @ to measure each cylinder liner
projection.
Cylinder Liner Projection mm (in)
Standard
0-00.10 (0 - 0.004)
The difference in the cylinder liner projection height
between any two adjacent cylinders must not
exceed 0.03 mm (0.0012 in).
Cylinder Liner Replacement
Cylinder Liner Removal
1. _ Insert the cylinder liner remover @ into the cylinder
body (from the lower side of the cylinder body) until
it makes firm contact with the cylinder liner.
Cylinder Liner Remover: 5-8523-2552-0
Grip: 9-8522-1148-0
2. Use a bench press @ to slowly force the cylinder
liner from the cylinder body.
Note:
Take care not to damage the cylinder body upper fa
during the cylinder liner removal procedure.
3. Measure the cylinder body upper face warpage.
Refer to “Cylinder Body Upper Face Warpage”.
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