Jay-Lor 5425TM - Default Chapter; Table of Contents

AAA-055-00188
Jaylor Owner Manual -1- 5000 Series Truck Mount Models
Table of Contents
1. Introduction ...................................................................................................................................... 4
2. Policy Statement .............................................................................................................................. 4
3. Owner/Operator’s Responsibility ................................................................................................... 4
4. Limited Warranty .............................................................................................................................. 5
5. Contact Information ......................................................................................................................... 6
6. Serial Number Location ................................................................................................................... 6
7. Customer Reference Information ................................................................................................... 7
8. Safety ................................................................................................................................................. 8
Safety Alert Symbol .................................................................................................................... 8
Understand Signal Words ........................................................................................................... 8
Safety Guidelines ........................................................................................................................ 8
General Safety ............................................................................................................................ 9
Operating Safety ......................................................................................................................... 9
Maintenance and Repair Safety................................................................................................ 10
Hydraulic Safety ........................................................................................................................ 11
Tire Safety ................................................................................................................................. 11
Transport Safety........................................................................................................................ 12
Storage Safety ....................................................................................................................... 12
Safety Signs .......................................................................................................................... 12
9. Safety Sign-Off Form ..................................................................................................................... 13
10. Safety Sign Locations ................................................................................................................ 14
Safety Sign Decal Locations ................................................................................................. 14
How to Install Safety Signs .................................................................................................... 16
11. Operation OVERVIEW ................................................................................................................ 16
12. Machine Components ................................................................................................................ 17
13. Pre-Operation Checklist ............................................................................................................. 19
14. Breaking-In .................................................................................................................................. 20
Before Starting:...................................................................................................................... 20
After Operating for ½ hour: .................................................................................................... 20
After operating for 5 hours and 10 hours: ............................................................................. 20
15. Controls ....................................................................................................................................... 21
Weighing ................................................................................................................................ 21
Restrictor Blades ................................................................................................................... 22
Control Console and Joystick ................................................................................................ 23
16. Door Configurations ................................................................................................................... 24
Front Center Discharge ......................................................................................................... 24
Rear Door Discharge ............................................................................................................. 24
17. Conveyor ..................................................................................................................................... 25
18. Hydraulic System ........................................................................................................................ 26
Hydraulic Pumps ................................................................................................................... 26
Auxiliary Pump....................................................................................................................... 26
Hydraulic Reservoir ............................................................................................................... 26
Electric Solenoid Hydraulic Valve Controls ........................................................................... 26
19. Field operation ............................................................................................................................ 27
General .................................................................................................................................. 27
Cutting and Mixing Procedure ............................................................................................... 28
Mixing Tips ............................................................................................................................ 29
Unloading Procedure ............................................................................................................. 30
General Mixing Issues ........................................................................................................... 31
20. Transporting ................................................................................................................................ 33
21. Storage ........................................................................................................................................ 34
22. Troubleshooting ......................................................................................................................... 35
23. Standard Model Specifications ................................................................................................. 36
5425 Truck Mount Mixer ........................................................................................................ 36