10.2.1 Logging maintenance work ................................................................................. 60
10.2.2 Resetting maintenance interval counters ............................................................ 60
10.2.3 Regular maintenance tasks ................................................................................ 60
10.2.4 Cooling oil Change interval ................................................................................. 61
10.2.5 Regular service tasks ......................................................................................... 62
10.3 Cooler: Cleaning or Renewing the Filter Mats ................................................................. 63
10.4 Control cabinet: Clean or renew the filter mat .................................................................. 63
10.5 Cooler maintenance ......................................................................................................... 64
10.6 Maintain the heat recovery system .................................................................................. 65
10.7 Air Filter Maintenance ...................................................................................................... 66
10.8 Motor maintenance .......................................................................................................... 66
10.9 Drive belt maintenance .................................................................................................... 67
10.10 Testing the pressure relief valve ...................................................................................... 68
10.11 Check the safety shut-down due to excessive airend discharge temperature. ................ 69
10.12 Check the EMERGENCY STOP control device ............................................................... 69
10.13 Checking the cooling oil level ........................................................................................... 69
10.14 Venting the machine (de-pressurising) ............................................................................ 70
10.15 Replenish cooling oil ........................................................................................................ 72
10.15.1 Venting the machine (de-pressurising) ............................................................... 72
10.15.2 Topping up with cooling oil and trial run ............................................................. 73
10.16 Changing the cooling oil ................................................................................................... 74
10.17 Changing the oil filter ....................................................................................................... 79
10.18 Changing the oil separator cartridge ................................................................................ 80
10.19 Documenting maintenance and service work .................................................................. 83
11 Spares, Operating Materials, Service
11.1 Note the nameplate .......................................................................................................... 84
11.2 Ordering consumable parts and operating fluids/materials .............................................. 84
11.3 KAESER AIR SERVICE ................................................................................................... 84
11.4 Replacement parts for service and repair ........................................................................ 85
12 Decommissioning, Storage and Transport
12.1 De-commissioning ............................................................................................................ 88
12.1.1 Temporary de-commissioning ............................................................................ 88
12.1.2 Long-term de-commissioning ............................................................................. 88
12.2 Packing ............................................................................................................................ 89
12.3 Storage ............................................................................................................................. 89
12.4 Transport .......................................................................................................................... 89
12.4.1 Safety .................................................................................................................. 89
12.4.2 Transport with a forklift truck ............................................................................... 89
12.4.3 Transport with a hoist ......................................................................................... 90
12.5 Disposal ........................................................................................................................... 92
12.5.1 Dispose of the battery in accordance with local environmental regulations. ...... 92
13 Annex
13.1 Pipeline and instrument flow diagram (P&I diagram) ....................................................... 93
13.2 Pipeline and instrument flow diagram (P&I diagram) MODULATING control .................. 99
13.3 Dimensional drawing ........................................................................................................ 105
13.4 Electrical Diagram ............................................................................................................ 108
Contents
901824 12 E
Operating Manual Screw Compressor
ASK
iii
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