EasyManua.ls Logo

Keller minimal windows 4+ User Manual

Default Icon
32 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Keller minimal windows
®
4+
07-2021
On-site installation
997-000120-EN
MANUALS
Question and Answer IconNeed help?

Do you have a question about the Keller minimal windows 4+ and is the answer not in the manual?

Keller minimal windows 4+ Specifications

General IconGeneral
BrandKeller
Modelminimal windows 4+
CategoryIndoor Furnishing
LanguageEnglish

Summary

Introduction to On-Site Installation

Supplied Equipment

Lists equipment supplied by the glass manufacturer for installation.

Tools & Equipment

Lists essential tools and equipment required for the installation process.

Auxiliary Materials

Lists auxiliary materials needed for proper installation, such as sealants and cleaners.

Components

Details the pre-assembled components that form the window system.

Drainage Base Preparation

2.1 Standard Substructure

Describes the standard substructure requirements and dimensions for drainage.

2.2 Substructure for Big / Heavy Leafs

Outlines substructure specifications for larger or heavier window units.

2.3 Allowable Bending of Outer Frame

Specifies the acceptable bending tolerances for the outer frame during assembly and operation.

2.4.1 Workflow: Leveling and Securing Spacers

Instructions for leveling and securing the initial layer of spacers using mounting glue.

2.4.2 Workflow: Horizontal Substructure Check

Guidance on using spacers and a leveling device for a perfectly horizontal substructure.

2.4.3 Workflow: Placing and Leveling Basestone

Steps for positioning and leveling the Keller minimal windows® basestone onto spacers.

2.4.4 Workflow: Predrilling and Screwing Basestone

Describes predrilling and securing the basestone through spacers with screws.

2.4.5 Workflow: Fixing Second Basestone Layer

Instructions for fixing a second layer of basestone with mounting brackets if applicable.

2.4.6 Workflow: EPDM Sealing of Understructure

Details the procedure for applying EPDM sealing to the understructure.

Outer Frame Assembly

3.1 Outer Frame Joints & Drainage Base Sealing

Refers to another manual for detailed workflow on frame joints and drainage base sealing.

3.1.1 Workflow Reference

Points to instruction manual 997-000119-EN for detailed workflow on frame joints.

3.2.1 Assembly: Grub Screw Installation

Instructions for screwing grub screws into corner connectors for lateral frame installation.

3.2.2 Assembly: Bonding Surface Prep & Sealing

Details cleaning bonding surfaces and applying mitre joint sealant.

3.2.3 Assembly: Lateral Outer Frame Insertion

Steps for inserting lateral outer frames into lower corner connectors using a beating block.

3.2.4 Assembly: Lateral Frame Corner Connection

Describes screwing lateral outer frames to the corner connectors.

3.2.5 Assembly: Surplus Sealant Removal

Instructions for wiping off excess mitre joint sealant and cleaning the outer frame.

3.2.6 Assembly: Upper Outer Frame Fitting

Guidance on fitting the upper outer frame after lateral frames are in place.

3.2.7 Assembly: Lateral Frame to Upper Frame Screwing

Details screwing the lateral outer frames to the upper outer frames.

3.2.8 Assembly: Stabilizing Long Elements

Recommendations for stabilizing long elements before insertion to prevent issues.

3.2.9 Assembly: Assembled Frame Placement

Steps for placing the fully assembled outer frame onto the substructure.

3.2.10 Assembly: Outer Frame Alignment Check

Emphasizes continuous checking of outer frame alignment using a 5-point laser.

3.2.11 Assembly: Drainage Profile Installation

Instructions for predrilling and screwing the drainage profile from the outside.

3.2.12 Assembly: Drainage Profile to Basestone Connection

Details connecting the drainage profile to the basestone using a fixing lug.

3.2.13 Assembly: Bushing Predrilling

Describes predrilling holes for fixing bushings in frames using a drilling template.

3.2.14 Assembly: Bushing Insertion & Adjustment Screws

Instructions for inserting fixing bushings and securing the outer frame with adjustment screws.

3.2.15 Assembly: Regular Alignment Checks

Recommends performing regular checks on the outer frame alignment.

3.2.16 Assembly: Final Alignment & Fine-Tuning

Final check and fine-tuning of the outer frame alignment for perfect installation.

Sliding Rail Installation

4.1 Standard Sliding Rail

Instructions for positioning and fixing standard sliding rails using beating blocks and clamps.

4.2 Freeway Sliding Rail

Procedure for mounting "freeway" type sliding rails with specific clips and screwdriver.

Corner Stiffening Installation

5.1 Workflow Reference

Refers to another manual for detailed workflow on corner stiffening installation.

Insertion of the Glazing

6.1.1 Preliminary Work: Clean Glazing

Instruction to clean the glazing panels before installation.

6.1.2 Preliminary Work: Measure & Mark Center

Guidance on measuring and marking the center of the glazing.

6.1.3 Preliminary Work: Position Vacuum Lifter

Steps for correctly positioning the vacuum lifter for glazing handling.

6.2.1 Sliding Leaf: Aluminum Sheet Placement

Instructions for wrapping and placing aluminum sheets on the lower outer frame.

6.2.2 Sliding Leaf: Leaf Insertion

Process for inserting the sliding leaf into the upper and lower outer frames.

6.2.3 Sliding Leaf: Roller Carriage Insertion

Details on inserting roller carriages for the sliding leaf.

6.2.4 Sliding Leaf: Removal & Rail Placement

Steps to lift the leaf, remove sheets, and place it onto the sliding rail.

6.2.5 Sliding Leaf: Handle Bar & Profile Spacers

Guidance on using spacers for handle bars and junction profiles.

6.2.6 Sliding Leaf: Sealing Piece Installation

Instructions for removing a spacer and installing a sealing piece.

6.2.7 Sliding Leaf: Sliding Door Bumper (Optional)

Optional step for cutting thread and screwing the sliding door bumper.

6.3.1 Fix Leaf: Support Placement

Instructions for positioning fix leaf supports onto the lower frame.

6.3.2 Fix Leaf: Leaf Insertion

Process for inserting the fixed leaf into the outer frame and onto supports.

6.3.3 Fix Leaf: Handle Bar & Profile Fixing

Details on snapping and screwing handle bars and junction profiles to the fixed leaf.

6.3.4 Fix Leaf: Aligning & Fixing Leafs

Steps for aligning and fixing both fix and sliding leafs.

Additional Components

7.1 Corner Post Installation

Refers to a drawing for details on corner post installation.

7.2.1 Sleeve Adjustment: Positioning & Predrilling

Steps for positioning and predrilling screw holes for the sleeves.

7.2.2 Sleeve Adjustment: Fine Tuning

Instructions for fine-tuning the sleeve position using the top center screw.

Inside Sealing of the Outer Frame

8.1 EPDM Sealing Procedure

Details the procedure for carrying out inside EPDM sealing of the outer frame.

Optional: Gutter Installation

9.1 Gutter Fitting

Mentions the possibility of fitting an optional gutter in front of the outer frame.

Legal Notice